Yaskawa AC Drive Z1000 Bypass Technical Manual Bedienungsanleitung Seite 261
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Periodic Inspection & Maintenance
This chapter describes the periodic inspection and maintenance of the Z1000 Bypass to ensure that it
receives the proper care to maintain overall performance.
7.1 SECTION SAFETY...............................................................................................262
7.2 INSPECTION........................................................................................................264
7.3 PERIODIC MAINTENANCE.................................................................................267
7.4 HOA KEYPAD BATTERY REPLACEMENT........................................................269
7.5 DRIVE COOLING FANS.......................................................................................271
7
YASKAWA ELECTRIC SIEP YAIZ1B 01D YASKAWA AC Drive – Z1000 Bypass Technical Manual
261
- YASKAWA AC Drive Z1000 1
- Table of Contents 3
- Preface & General Safety 13
- Product Description 14
- Applicable Documentation 14
- Terms and Abbreviations 15
- Trademarks 15
- Safety Messages 17
- WARNING 17
- Sudden Movement Hazard 17
- Electrical Shock Hazard 17
- Fire Hazard 17
- Selection 18
- Installation 18
- Settings 18
- Motor Application Precautions 19
- Drive Label Warning Example 20
- Bypass Label Warning Example 21
- Warning Label A 22
- (inside enclosure) 22
- Warning Label B 22
- Warranty Information 23
- Receiving 25
- 1.1 Section Safety 26
- Drive Nameplate 28
- Z1B 1 B 29
- 040 P T 29
- Bypass Enclosures 30
- Bypass Product Options 30
- Bypass Front Control Panel 31
- Overload Relay 32
- Control Power Transformer 32
- Drive/Bypass Logic Interlocks 32
- 208 Vac Z1B1D088 to D169 34
- 480 Vac Z1B1B096 to B180 34
- 1.5 Bypass Component Names 36
- Mechanical Installation 37
- 2.1 Section Safety 38
- 2.2 Mechanical Installation 40
- 208 Vac (Z1B1D002 to D074) 43
- 480 Vac (Z1B1B001 to B077) 43
- Electrical Installation 49
- 3.1 Section Safety 50
- 3.3 Main Circuit Wiring 56
- Ground Wiring 64
- 3.5 Control Circuit Wiring 70
- +V AC A1 A2 FM AMAC 71
- Bypass Analog Outputs 72
- Serial Communications 72
- Top Protective Cover 80
- 3.7 External Interlock 86
- 4.1 Section Safety 90
- HOA Keypad Keys and Displays 92
- LCD Display 93
- <2> 94
- 4.2 Using the HOA Keypad 96
- UB-01= 10.6A 98
- U1-02= 10000111 98
- U1-03= 01001100 98
- Entry Accepted 100
- Start-Up Programming 101
- & Operation 101
- 4.5 Start-Up Procedure 104
- 4.6 Application Selection 108
- Auto-Tuning Operation Example 112
- T1-03: Motor Rated Voltage 114
- Starting Auto-Tuning 114
- T1-02: Motor Rated Power 114
- This Page Intentionally Blank 116
- Programming 117
- 5.1 A: Initialization 118
- DC Injection brake time 120
- Max. output frequency (E1-04) 120
- Waits for twice 122
- Speed Search Activation 124
- P Control 128
- I Control 128
- PI Operation 128
- Using PI Control 128
- PI Setpoint Input Methods 128
- PI Block Diagram 130
- PI Feedback Loss Detection 132
- PI Sleep/Snooze 134
- 5.2 b: Application 138
- C4: Torque Compensation 140
- C6: Carrier Frequency 140
- <1> 141
- 5.5 d: Reference Settings 142
- V/f Pattern Settings E1-05 148
- 5.7 F: Options 150
- Setting 13: Reverse Jog 152
- 5.8 H: Terminal Functions 154
- Setting 6: Drive Ready 156
- 5.9 L: Protection Functions 168
- L3: Stall Prevention 170
- <1> <1> 172
- L3-25 = 173
- Machine Inertia 173
- Motor Inertia 173
- L5: Fault Restart 174
- L6: Torque Detection 176
- 5.12 S: Special Parameters 186
- Sequence Timer Example 2 190
- 5.14 U: Monitor Parameters 194
- Z1-07: Speed Reference Select 196
- 5.15 Z: Bypass Parameters 200
- <1> 202
- Z1-52: Bypass Phase Rotation 206
- Bypass during a trial run 217
- 6.1 Section Safety 218
- Diagnostics & 219
- Troubleshooting 219
- Fine-Tuning V/f Control 220
- Alarm and Error Displays 222
- 6.4 Fault Detection 224
- 6.5 Alarm Detection 240
- 6.6 Programming Errors 246
- Fault Reset Methods 252
- Run Command 254
- PI Output Fault 258
- Braking) 258
- Sound from Motor 258
- 7.1 Section Safety 262
- Periodic Inspection & 263
- Maintenance 263
- 7.2 Inspection 264
- Table 7.5 Maintenance Alarms 268
- 7.5 Drive Cooling Fans 272
- Appendix: A 295
- A.1 Power Ratings 296
- Specifications 297
- A.2 Drive Specifications 300
- A.3 Drive Watt Loss Data 302
- A.4 Drive Derating Data 304
- Appendix: B 307
- B.1 Parameter Groups 308
- Parameter List 309
- B.3 b: Application 310
- SCrv Acc @ Start 314
- SCrv Acc @ End 314
- Torq Comp Gain 314
- B.5 d: References 316
- EF0 Detection 318
- EF0 Action 318
- M1-M2 Func Sel 320
- M3/M4 Func Sel 320
- M5/M6 Func Sel 320
- B.9 L: Protection Function 324
- L8: Drive Protection 326
- FanElapsTimeCnt 329
- B.12 S: Special Application 330
- T: Motor Tuning 332
- Mtr Iron Loss(W) 333
- B.13 U: Monitors 334
- 00000000 336
- U3: Fault History 338
- U4: Maintenance Monitors 340
- B.14 Z: Bypass Parameters 344
- PL Brownout T 345
- B.15 Defaults by Drive Model 352
- Appendix: C 355
- C.1 BACnet Configuration 356
- Communications 357
- C.3 Connecting to a Network 358
- C.4 BACnet Setup Parameters 360
- Controlling the Bypass 362
- Analog Input Objects 364
- Analog Output Objects 364
- Analog Value Objects 364
- Binary Output Objects 366
- Binary Value Objects 366
- Device Object 368
- Enter Command Types 370
- Appendix: D 375
- Master (PLC or other) 376
- MEMOBUS/Modbus 377
- D.3 Connecting to a Network 378
- D.7 Message Format 384
- D 1 4 0 385
- (Lower) (Upper) 385
- D.8 Message Examples 386
- D.9 MEMOBUS/Modbus Data Table 388
- Broadcast Messages 398
- Fault Trace Contents 398
- Bypass Fault Codes 400
- Alarm Register Contents 400
- D.11 Communication Errors 402
- Appendix: E 403
- E.1 APOGEE FLN Set-Up 404
- Apogee FLN Network 405
- Protocol 405
- Network Termination 406
- Recommended Cable 406
- Other Functionality 408
- Stop with Fault (FB14) 414
- E.7 Fault Codes 416
- Appendix: F 419
- Metasys Field 420
- Controller 420
- Metasys N2 Network 421
- Reading and Resetting Faults 426
- Metasys N2 I/O 426
- F.4 Bypass Operations by N2 428
- F.6 Metasys N2 Point Database 430
- Appendix: G 435
- G.1 Section Safety 436
- Standards Compliance 437
- G.2 European Standards 438
- Appendix: H 441
- Z1000 Bypass Specifications 442
- Motor Specifications 442
- Quick Reference Sheet 443
- Monitor Outputs 444
- H.3 User Setting Table 446
- Numerics 451
- Revision History 460
- YASKAWA AC Drive Z1000 Bypass 462
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