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YASKAWA
MANUAL NO. SIEZ-C887-4.1
YASKAWA
USER'S MANUAL
DESIGN AND MAINTENANCE
Machine Controller MP940
Seitenansicht 0
1 2 3 4 5 6 ... 521 522

Inhaltsverzeichnis

Seite 1 - DESIGN AND MAINTENANCE

YASKAWA MANUAL NO. SIEZ-C887-4.1YASKAWAUSER'S MANUALDESIGN AND MAINTENANCEMachine Controller MP940

Seite 2 - Safety Information

CONTENTSxi10 SERVOPACK Inspection, Maintenance, and Troubleshooting10.1 Servodrive Inspection and Maintenance - - - - - - - - - - - - - 10-210.1.1

Seite 3 - Visual Aids

4.2 Serial Communications Function4-74In this example, a CP-717 Programming Device is connected to the RS-232C port, and external devices are connect

Seite 4 - CONTENTS

MP940 Functions4.2.4 Connectors4-84.2.4 Connectors Serial Port 1The MP940 can communicate with communications devices on the MEMOBUS Network by mea

Seite 5 - 3 Basic System Operation

4.2 Serial Communications Function4-944.2.5 Time Required for TransmissionThis section explains the time required for signal transmissions between a

Seite 6 - 4 MP940 Functions

MP940 Functions4.2.5 Time Required for Transmission4-10The number of bits per character includes not only the number of data bits (8 or 7), but also

Seite 7 - 5 System Startup

4.2 Serial Communications Function4-1144.2.6 Serial Communications ProtocolThe MP940 Module can handle various communications protocols, including t

Seite 8 - 6 Parameters

MP940 Functions4.2.6 Serial Communications Protocol4-12 MELSEC CommunicationsMELSEC Communications SpecificationsThe following table shows the gener

Seite 9 - 9 Troubleshooting

4.2 Serial Communications Function4-134Message FlowAll standard MEMOBUS messages are exchanged between the MP940 and the SERIAL Module.The SERIAL Mod

Seite 10 - 11 Motion Control

MP940 Functions4.2.6 Serial Communications Protocol4-14MELSEC CommandsThe following table shows the MELSEC ACPU commands that are supported by the SE

Seite 11 - Revision History

4.2 Serial Communications Function4-154∗ Yes: Command supported by the SERIAL Module.No: Command not supported by the SERIAL Module.Note: Special An

Seite 12 - Related Manuals

MP940 Functions4.2.6 Serial Communications Protocol4-16∗ Register number offsets can be specified for both input relays and coils by the MSG-SND and

Seite 13 - Using This Manual

xiiA Dimensions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A-1A.1 External of MP940 Module - - - - - - - - - - - - - - - -

Seite 14 - Safety Precautions

4.2 Serial Communications Function4-1744.2.7 Opening the Serial Definition WindowThe Serial Definition Window is opened from the Module Configuratio

Seite 15 - Mandatory

MP940 Functions4.2.8 General-purpose Serial Definitions4-18When the Serial Definition Window is opened for the first time without any settings having

Seite 16 - Prohibited

4.2 Serial Communications Function4-194 Serial InterfaceRS-232C for CIR#01, and RS-485/422 for CIR#02Only 1 stop bit for CIR#02. Transmission Mode•

Seite 17 -  General Precautions

MP940 Functions4.2.8 General-purpose Serial Definitions4-20 General-purpose Serial Parameter Default ValuesThe following table shows the default val

Seite 18 - Features

4.2 Serial Communications Function4-2144.2.9 Saving General-purpose Serial Definition Data1. Select Save (S) from the File (F) Menu in the General-p

Seite 19 - 1.2 List of Modules

MP940 Functions4.3.1 Overview4-224.3 LIO FunctionThis section explains the local I/O (LIO) function.4.3.1 OverviewThe LIO Module provides 8 digital

Seite 20 - 1.3 Features of the MP940

4.3 LIO Function4-2344.3.2 LIO SpecificationsThe following tables show the hardware specifications for the LIO function. Digital Input CircuitsItem

Seite 21 - Servo Control Examples

MP940 Functions4.3.2 LIO Specifications4-24 Digital Output Circuits∗ DO-07 is the conformity output signal when the CNTR fixed parameter for the c

Seite 22 - Ball screw

4.3 LIO Function4-254 Analog InputThe SGDH analog input circuit is used for an analog input. Input data is stored in the register specified on the L

Seite 23 - 1.3.6 Field Networks

MP940 Functions4.3.3 Opening the Local I/O Definition Window4-26 Analog Output∗ Analog output linearity is only assured between –10.0 and 10.0 (V)

Seite 24

About this ManualxiiiAbout this Manual This manual describes the design and maintenance for the MP940 Machine Con-troller, including the following

Seite 25 - 2.1 General Specifications

4.3 LIO Function4-274 Configuration InformationThe LIO configuration information set on the Module Configuration Definition Window is displayed unde

Seite 26 - 2.2 Hardware Specifications

MP940 Functions4.3.5 Saving LIO Definition Data4-284.3.5 Saving LIO Definition Data1. Select Save (S) from the Local I/O Definition File (F) Menu.2.

Seite 27 - Specifications and Functions

4.4 CNTR Function4-2944.4 CNTR FunctionThis section explains the MP940 counter function (CNTR).4.4.1 OverviewThe MP940’s counter function supports

Seite 28 - 2.3 Function Lists

MP940 Functions4.4.2 Counter Specifications4-304.4.2 Counter SpecificationsThe following table shows the Counter hardware specifications.Item Conten

Seite 29 - PLC Function Specifications

4.4 CNTR Function4-3144.4.3 Counter Function ConfigurationWith the counter, functions selected by fixed parameters and output registers are executed

Seite 30 - Function Lists

MP940 Functions4.4.4 Pulse Count Method4-324.4.4 Pulse Count MethodThe methods shown below can be selected by means of fixed parameter 5 (PI Latch D

Seite 31 - Motion Command Descriptions

4.4 CNTR Function4-334Table 4.8 Timing of External Input PulsesPulse Count MethodPolarity Up Count (Forward) Down Count (Reverse)Sign method (for 5-

Seite 32

MP940 Functions4.4.5 Reversible Counter Mode4-344.4.5 Reversible Counter ModeIn Reversible Counter Mode, the count goes up or down according to A/B

Seite 33

4.4 CNTR Function4-354∗ 1. Coinciding points detection value = Coincidence detection set value (IL0004)∗ 2. Coincidence detection request = Operat

Seite 34

MP940 Functions4.4.7 PI Latch Function4-364.4.7 PI Latch FunctionThe PI latch function stores (i.e., latches) in a memory register the current posit

Seite 35

xivUsing This Manual Intended AudienceThis manual is intended for the following users.• Those responsible for estimating the MP940 system• Those re

Seite 36

4.4 CNTR Function4-374 Setting the Electronic GearUse the following procedure (steps 1 to 6) to set the electronic gear.1. Check the machine specifi

Seite 37 - MB000010MB000020

MP940 Functions4.4.8 Electronic Gear4-38• When ball screw pitch is 5 mm and reference unit is 0.001 mm:5. Set the gear ratio at the encoder and at t

Seite 38 - MW00280 + 00100 MW00220

4.4 CNTR Function4-394 Electronic Gear Setting ExampleThe following example shows settings for various load mechanisms.Electronic Gear Parameter Set

Seite 39 - MB000010

MP940 Functions4.4.9 Opening the Counter Module Definition Window4-404.4.9 Opening the Counter Module Definition WindowOpen the Counter Module Defin

Seite 40

4.4 CNTR Function4-4144.4.10 Defining Counter I/O Setting Fixed ParametersSetting Synchronous ScansSelect System, High, or Low from the scan box.Fi

Seite 41 - MF00100 SIN

MP940 Functions4.4.11 Setting I/O Data4-424.4.11 Setting I/O DataClick the I/O Data Settings Tab.Channel NumberThe channel number is always displaye

Seite 42

4.4 CNTR Function4-434• Input Data SettingsOutput Data• Operating Mode (OW0002)The status of each bit in the operating mode register is displayed.

Seite 43

MP940 Functions4.4.12 Saving Counter I/O Definition Data4-444.4.12 Saving Counter I/O Definition DataUse the following procedure to save counter I/O

Seite 44 - 2.4 Main CP-717 Functions

4.5 MECHATROLINK Functions4-4544.5 MECHATROLINK FunctionsThis section explains the MP940 (JEPMC-MC400) high-speed field network communications using

Seite 45 - 2.5 Function Tree Structure

MP940 Functions4.5.3 Master and Slaves4-464.5.3 Master and SlavesYou can select whether to use the MP940 as a master or as a slave.An example of mas

Seite 46 - 2.6 SERVOPACK Specifications

Safety PrecautionsxvSafety PrecautionsThis section describes precautions that apply to correct use of devices. Before installing, operating, maintai

Seite 47 - Model Numbers

4.5 MECHATROLINK Functions4-474Connectable Slave The following table shows the slaves that can be connected to the MP940 selected as the master.Set t

Seite 48 - 3 Basic System Operation

MP940 Functions4.5.3 Master and Slaves4-48Control Data ConfigurationsThe data configurations used in data communications with slaves are shown below.

Seite 49 - Basic System Operation

4.5 MECHATROLINK Functions4-494• 120DRA83030 (8-point Output)• 120AVI02030 (Analog Input)• 120AVO01030 (Analog Output)Reference dataResponse dataO

Seite 50 - 3.1 Operating Modes

MP940 Functions4.5.3 Master and Slaves4-50• MP940 (Machine Controller) Using the MP940 as a SlaveConnection ExampleWhen the MP940 is selected as a

Seite 51 - RUN/STOP switch

4.5 MECHATROLINK Functions4-5144.5.4 MECHATROLINK ConnectionsThe following example shows I/O350 Units connected to an MP940 Module.When connecting a

Seite 52 - 3.2 Start and Stop Sequences

MP940 Functions4.5.5 Opening the MECHATROLINK Window4-524.5.5 Opening the MECHATROLINK WindowThe MECHATROLINK Definition Window is opened from the M

Seite 53 - Memory Initialization

4.5 MECHATROLINK Functions4-5344.5.6 Setting MECHATROLINK DefinitionsThis section explains the setting items for tab windows. Transmission Paramete

Seite 54 - 3.2.2 Start Sequence

MP940 Functions4.5.6 Setting MECHATROLINK Definitions4-54Set the I/O devices and registers connected to MECHATROLINK using the I/O Assignment Tab.Tab

Seite 55 - Program mem

4.5 MECHATROLINK Functions4-554 Deleting Allocated Data1. Position the cursor on the line for the station you want to delete, and select Delete Allo

Seite 56 - Start and Stop Sequences

MP940 Functions4.5.7 Saving MECHATROLINK Definitions4-56STSIn Online Mode, the details of the MECHATROLINK communications status is displayed in hexa

Seite 57 - 3.3 Scan Processing

xvi WiringCaution• Always connect a power supply that meets the specifications.Connecting an inappropriate power supply may cause fires.• Wiring mu

Seite 58 -  Timesharing Items

4.6 DeviceNet Functions4-5744.6 DeviceNet FunctionsDeviceNet is a multivendor field network whose specifications are managed by ODVA (Open DeviceNet

Seite 59 -  Scan Operations

MP940 Functions4.6.2 I/O Communications Function4-58 MP940D Wiring Example4.6.2 I/O Communications FunctionI/O communications exchange I/O data bet

Seite 60 -  Opening the Settings Window

4.6 DeviceNet Functions4-5944.6.4 260IF Module SetupThe 260IF Module is set up from the CP-717 Engineering Tool. Opening the 260IF Configuration Wi

Seite 61 - Setting Scan Time Definitions

MP940 Functions4.6.4 260IF Module Setup4-602. Double-click the slot where the 260IF is set and open the 260IF Configuration Window.Fig 4.4 260IF Con

Seite 62 - Scan Processing

4.6 DeviceNet Functions4-614Parameter SettingsThe following items are set in the Transmission Parameter Tab Page of the 260IF Configura-tion Window.•

Seite 63 - 3.4 User Programs

MP940 Functions4.6.4 260IF Module Setup4-62• Saving ParametersOnce the parameters have been set, select File (F) and then Save (S) from the menu to

Seite 64

4.6 DeviceNet Functions4-634d) I/O AllocationsAllocate the I/O registers for data exchange between the Controller CPU and the 260IF Card according to

Seite 65 -  Execution of Drawings

MP940 Functions4.6.4 260IF Module Setup4-64IB11000IB11001IB11002・・・IB1100FOB12000OB12001OB12002・・・OB1200FNode address #00 (MAC ID = 00)MasterNode add

Seite 66 - :DWG. X 00

4.7 SVA Function4-6544.7 SVA FunctionThis section explains the SVA function.4.7.1 OverviewThe MP940 Module uses a bus connection to an SGDH SERVOPA

Seite 67

MP940 Functions4.7.3 MP940 Servo Control Function4-66 One-unit SystemThe Controller and SERVOPACK exchange commands and feedback data via shared mem

Seite 68

Safety Precautionsxvii Application MaintenanceWARNING• Do not touch any Module terminals when the system power is ON.There is a risk of electrica

Seite 69

4.7 SVA Function4-674The MP940 servo control function has the following functions, which enable accurate, high-speed control. Position, Speed, Torqu

Seite 70 -  Executing Motion Programs

MP940 Functions4.7.3 MP940 Servo Control Function4-68Feed forward gain Can be changed using the Feed Forward Gain motion setting parameter (OWC010).S

Seite 71 -  Motion Program Status Flags

4.7 SVA Function4-694 Specifying TorqueDuring a speed reference, position control, or phase control, the torque limit can be con-trolled by setting

Seite 72

MP940 Functions4.7.4 Setting Parameters of the SGDH SERVOPACK4-70 1.5-axis Control Using an External Encoder InputBy using the MP940’s Counter pulse

Seite 73 - Motion Programming

4.7 SVA Function4-714Pn50A.1 /S-ON Signal Mapping 8 Disabled /S-ON uses signals in shared mem-ory.Pn50A.2 /P-CON Signal Mapping 8 Disabled /P-CON use

Seite 74

MP940 Functions4.7.4 Setting Parameters of the SGDH SERVOPACK4-72 Pn000.1 and Pn002 Control MethodsThe following table shows the details of the pres

Seite 75 - 3.5 Functions

4.7 SVA Function4-734 Pn003.0: Analog Monitor 1 and Pn003.1: Analog Monitor 2Parameter Set Value DetailsDefault SettingPn003.0 (Analog Monitor 1)2Se

Seite 76 -                            

MP940 Functions4.7.4 Setting Parameters of the SGDH SERVOPACK4-74 Pn005.0: Brake ControlParameter Set Value DetailsDefault SettingPn005.0 0 Brake Co

Seite 77 - 3.5.4 Defining Function I/O

4.7 SVA Function4-754 Pn50A.0 to Pn50.B,Pn511If using these parameters while connected to an MP940, set the allocation for the sequence input signal

Seite 78

MP940 Functions4.7.4 Setting Parameters of the SGDH SERVOPACK4-76When using parameters of the SGDH SERVOPACK with the MP940 Module, the I/O speci-fic

Seite 79

xviii General PrecautionsAlways note the following to ensure safe use.• The MP940 was not designed or manufactured for use in devices or systems dir

Seite 80 - Functions

4.8 Flash Memory Operation4-7744.8 Flash Memory Operation4.8.1 OverviewNormally, programs created by the user are stored in RAM. The CPU runs the p

Seite 81 - 3.6 Registers

MP940 Functions4.8.2 Saving to Flash4-783. The Save Flash Memory Content Window will be displayed.Select Save/Compare Execute (S) and then Execute (

Seite 82 - 3.6.2 Data Types

4.8 Flash Memory Operation4-7944.8.3 Starting Flash MemoryTo transfer the programs stored in flash memory to the CPU before starting operation, set

Seite 83 - Examples of Use by Data Type

5-155 System StartupThis chapter explains the method of connecting the system and the startup pro-cedure.5.1 Handling the SERVOPACK - - - - - - - - -

Seite 84 - ⇒MW00022

System Startup 5-25.7 Wiring Encoders - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-435.7.1 Connecting an Encoder (CN2) and Output

Seite 85 -  Registers in Drawings

5.1 Handling the SERVOPACK5-355.1 Handling the SERVOPACKThis section provides the names of the parts of the SERVOPACK and a general explanation of e

Seite 86 -  Registers in Functions

System Startup5.2.1 MP940 Module5-45.2 Part NamesThis section provides the names of the parts of the MP920 and a general explanation of each part.5.

Seite 87 - MW00001j

5.2 Part Names5-55 LED 2 IndicatorsLED2 indicators show the MECHATROLINK’s status. Battery ConnectorConnects a battery to back up the contents of p

Seite 88

System Startup5.2.1 MP940 Module5-6 Serial Port 1The MP940 Module can perform communications using RS-232C with communications devices on a MEMOBUS

Seite 89

5.2 Part Names5-75 Serial Port 2Use this port to connect RS-422/485.Multiport Connections to External DevicesThe following example shows the multipo

Seite 90

1-111 MP940 Overview andFeaturesThis chapter provides an overview and outlines the features of the MP940 Modules.1.1 Appearance of MP940 Modules- - -

Seite 91 - 3.7 Managing Symbols

System Startup5.2.1 MP940 Module5-8 Power Supply ConnectorA 24-VDC power supply is supplied to the MP940 Module.The connector is a screw-locked term

Seite 92

5.2 Part Names5-95 I/O ConnectorUse the I/O connector to connect the MP940 Module to external input signals, analog out-puts, and pulse inputs. LE

Seite 93

System Startup5.2.1 MP940 Module5-10MP940 LED Indicator BlockFig 5.1 Appearance of LED Indicator BlockNote: Other numbers and signals are not used.

Seite 94 - 4 MP940 Functions

5.2 Part Names5-115 DeviceNet ConnectorUse this connector to connect an MP940D (JEPMC-MC410) as a DeviceNet slave.Connector Specifications• CN1 Dev

Seite 95

System Startup5.2.1 MP940 Module5-12LED Indicator SpecificationsThe following table shows the 260IF LED indicator specifications. Table 5.1 LED Indi

Seite 96 -  MP940 Functional Modules

5.2 Part Names5-135 Switch SpecificationsThis section explains the switches on the MP940D for setting the DeviceNet baud rate and MAC ID settings.MO

Seite 97 - MP940 Function Block Diagram

System Startup5.2.1 MP940 Module5-14• Mount the MP940 on the side of the SGDH SERVOPACK for use. Be sure to mount the MP940 on the SGDH SERVOPACK in

Seite 98 - SERIAL LIO SVA CNTR MLINK

5.2 Part Names5-1555.2.2 Accessories and Options MP940 Accessories Table OptionsModel Number Name Appearance- Battery holderBL3.5/3F-AU Power supp

Seite 99 - 4.2.2 System Configuration

System Startup5.3.1 Connectors5-165.3 Connection MethodsThis section describes connection details for each Module.5.3.1 ConnectorsThe following ill

Seite 100

5.3 Connection Methods5-175 JEPMC-MC4105.3.2 Connector SpecificationsThe following table shows the specifications of the connectors shown in 5.3.1

Seite 101 -  Serial Port 1

MP940 Overview and Features 1-21.1 Appearance of MP940 ModulesThe MP940 is a single-axis controller with functions such as communications, local I/O

Seite 102 -  Overview

System Startup5.3.3 Serial Port Connector Pin Arrangements and I/O Circuits5-185.3.3 Serial Port Connector Pin Arrangements and I/O Circuits Serial

Seite 103 - Modem Lag Time at the Slave

5.3 Connection Methods5-195Serial Port 1 (RS-232C) ConnectionThe serial port 1 (RS-232C) connection is shown below. Serial Port 2Connector Pin Arran

Seite 104 -  MEMOBUS Communications

System Startup5.3.3 Serial Port Connector Pin Arrangements and I/O Circuits5-20To connect terminating resistance, connect it to signals RXR and RX( )

Seite 105 -  MELSEC Communications

5.3 Connection Methods5-215 RS-485 Connection Example1TX(+)2TX(-)11TXR3RX(+)4RX(-)7RXR14GNDFGMP940 PORT23RX(+)4RX(-)7RXR1TX(+)2TX(-)11TXR14GNDFGMP94

Seite 106 - SERIAL MELSEC

System Startup5.3.3 Serial Port Connector Pin Arrangements and I/O Circuits5-22Note: For the port 2 interface, the terminating resistance activated b

Seite 107 - MELSEC Commands

5.3 Connection Methods5-2355.3.4 I/O Connector Pin Arrangement and I/O Circuits I/O Connector Pin ArrangementThe names of the I/O connector termina

Seite 108 - MELSEC Devices

System Startup5.3.4 I/O Connector Pin Arrangement and I/O Circuits5-24 I/O Connector I/O CircuitsThe I/O connector connections and I/O circuits are

Seite 109 - MP940 Functions

5.3 Connection Methods5-2555.3.5 Power Supply Connector Cable Power Supply Connector (POWER)The MP940 Module must be supplied with a 24-VDC power s

Seite 110 -  Tab Window

System Startup5.3.6 MECHATROLINK Cable5-265.3.6 MECHATROLINK CableThe internal cable connection between the MP940 Module I/O Units (e.g., IO350) is

Seite 111 -  Transmission Protocol

5.3 Connection Methods5-275 The connectors for MECHATROLINK 1 and 2 are exactly the same. You can insert the con-nector into either of them.Insert a

Seite 112 -  Automatic Response

Safety InformationiiiSafety InformationThe following conventions are used to indicate precautions in this manual. Failure to heed precautions provid

Seite 113

1.3 Features of the MP9401-311.3 Features of the MP940The MP940 Machine Controller is a single-axis controller which combines controller and SER-VOP

Seite 114

System Startup5.4.1 Single Phase Power Supply Specifications5-285.4 Connecting Peripheral DevicesA standard connection example for MP940 and SGDH SE

Seite 115 - 4.3 LIO Function

5.4 Connecting Peripheral Devices5-2955.4.2 Three-phase Power Supply SpecificationsBATRDYRUNALMBATPRT1654321NO→PRT2RUNINITTESTFLASHPPCOPYPORT1PORT2P

Seite 116 -  Digital Input Circuits

System Startup5.4.3 Standard Cable Table5-305.4.3 Standard Cable TableYaskawa provides the following standard cables.Use these cables to connect the

Seite 117 -  Digital Output Circuits

5.4 Connecting Peripheral Devices5-315J2 Cable materialsStandard cable (can be wired up to 20 m) JZSP-CMP09-05 5 mJZSP-CMP09-10 10 mJZSP-CMP09-15 15

Seite 118 -  Analog Input

System Startup5.4.3 Standard Cable Table5-32 MP940 CablesJ4 CN3 Digital Operator(Digital Operator + Cable (1 m))JUSP-OP02A-2 -Cable only JZSP-CMS00

Seite 119 -  Analog Output

5.5 SERVOPACK Main Circuit Connection5-3355.5 SERVOPACK Main Circuit Connection5.5.1 Names and Descriptions of Main Circuit TerminalsThe following

Seite 120 -  Set Items

System Startup5.5.2 Typical Main Circuit Wiring5-345.5.2 Typical Main Circuit WiringThe following diagram shows a typical wiring example. Designing

Seite 121 - Saving LIO Definition Data

5.5 SERVOPACK Main Circuit Connection5-3555.5.3 Wiring Main Circuit Terminal BlocksSERVOPACKs with a capacity below 1.5 kW will have connector-type

Seite 122 - 4.4 CNTR Function

System Startup5.5.3 Wiring Main Circuit Terminal Blocks5-36 Preparing the End of the WireWire can be used simply by stripping back the outer coating

Seite 123 - 4.4.2 Counter Specifications

5.6 SERVOPACK I/O Signals5-3755.6 SERVOPACK I/O SignalsThis section describes I/O signals for the SGDH SERVOPACK.5.6.1 Examples of I/O Signal Conne

Seite 124 - Coincidence detec

MP940 Overview and Features1.3.2 Total Synchronization between Controller and Servo Amplifier1-41.3.2 Total Synchronization between Controller and S

Seite 125 - 4.4.4 Pulse Count Method

System Startup5.6.2 List of CN1 Terminals5-385.6.2 List of CN1 TerminalsThe following diagram shows the layout and specifications of CN1 terminals.

Seite 126

5.6 SERVOPACK I/O Signals5-395 CN1 Specifications5.6.3 I/O Signal Names and FunctionsThe following tables describe SERVOPACK I/O signal names and f

Seite 127

System Startup5.6.3 I/O Signal Names and Functions5-40 Output SignalsNote: 1. Pin numbers in parenthesis () indicate signal grounds.2. The functio

Seite 128

5.6 SERVOPACK I/O Signals5-4155.6.4 Interface CircuitsThis section shows examples of SERVOPACK I/O signal connection to the host controller. Interf

Seite 129 - 4.4.8 Electronic Gear

System Startup5.6.4 Interface Circuits5-42• Connecting to an Open-collector Output CircuitAlarm code signals are output from open-collector transist

Seite 130 -  Setting the Electronic Gear

5.7 Wiring Encoders5-4355.7 Wiring EncodersThis section describes the procedure for wiring a SERVOPACK to the encoder.5.7.1 Connecting an Encoder (

Seite 131 - = (指令単位)

System Startup5.7.2 CN2 Encoder Connector Terminal Layout and Types5-44 Absolute Encoders5.7.2 CN2 Encoder Connector Terminal Layout and TypesThe f

Seite 132 - Gear ratio

5.7 Wiring Encoders5-455Note: 1. FA1394 is the product number for the SERVOPACK-end plug and the Servomotor-end socket set from Molex Japan Co., Ltd

Seite 133 -  Tab Windows

System Startup5.8.1 Overview of the Startup Procedure5-465.8 System StartupThis section explains the procedure when a Test System is used for positi

Seite 134 -  Setting Fixed Parameters

5.8 System Startup5-4755.8.2 Test System ConfigurationThe following illustration shows the Test System configuration.BATRDYRUNALMBATPRT1654321NO→PRT

Seite 135 - 4.4.11 Setting I/O Data

1.3 Features of the MP9401-51Synchronous Phase Control Application ExamplesElectronic Cams1.3.5 High-precision Synchronous ControlVarious types of p

Seite 136 - Output Data

System Startup5.8.3 Test System Outline5-485.8.3 Test System Outline Control Outline Operation Outline1. The value of the variable resistor connec

Seite 137 - 4.4.12

5.8 System Startup5-4955.8.4 Equipment PreparationsPrepare the equipment shown in the following tables. Controller-related Equipment Servo-related

Seite 138 - 4.5 MECHATROLINK Functions

System Startup5.8.5 Mounting the MP940 Module5-505.8.5 Mounting the MP940 ModuleUse the following procedure to mount the MP940 Module to the SGDH S

Seite 139 -  Using the MP940 as a Master

5.8 System Startup5-515 Type of SpringThere are two types of mounting springs, and the shape of the spring differs depending on the SERVOPACK capaci

Seite 140 - Connectable Slave

System Startup5.8.6 Mounting the Battery Holder5-525.8.6 Mounting the Battery HolderThe procedure for mounting the MP940 battery holder is explained

Seite 141 - Control Data Configurations

5.8 System Startup5-5353. Push down the holder, and make sure that it is firmly inserted.BATRDYRUNALMBATPRT1654321NO→PRT2RUNINITTESTFLASHPPCOPYPORT1P

Seite 142 - • 120AVI02030 (Analog Input)

System Startup5.8.7 Connections and Wiring5-545.8.7 Connections and Wiring Connecting External DevicesRTUWWG1CN2CNBATRDYRUNALMBATPRT1654321NO→PRT2R

Seite 143 -  Using the MP940 as a Slave

5.8 System Startup5-555 Operation Using MP940 Analog OutputSERVOPACK (SGD) to Switch Box Connections Connecting a Variable Resistor to the V-REF Te

Seite 144 - JEPMC-W6000-A3

System Startup5.8.8 MP940 Initialization5-565. Initialize the SGDH SERVOPACK using Fn0014, Fn0005, and Fn0006.This procedure is for confirmation and

Seite 145

5.8 System Startup5-5755.8.9 Starting the CP-717This section explains the Modules configuring the MP940, the module configuration defini-tions for I

Seite 146 -  I/O Assignment Tab Window

MP940 Overview and Features1.3.6 Field Networks1-61.3.6 Field NetworksTwo types of field network are supported to reduce wiring: One for MECHATROLIN

Seite 147

System Startup5.8.9 Starting the CP-7175-583. The group folder (here, “AAA”) will be created. Double-click root or click the icon..The AAA Group Fo

Seite 148 -  Status Tab Window

5.8 System Startup5-595 Creating a Controller FolderRegister the new Controller to be used to create the program.Example: Controller name = MP940Co

Seite 149 - FEDCBA9876543210

System Startup5.8.9 Starting the CP-7175-60 Logging On OfflineTo create a Controller program or definition data, you must log onto the Controller. T

Seite 150 - 4.6 DeviceNet Functions

5.8 System Startup5-6154. The Definition, Programs, Table Data, and C Register Folders will be displayed in theMP940 Controller folder. This complete

Seite 151 -  MP940D Wiring Example

System Startup5.8.9 Starting the CP-7175-62 LIO Definitions1. Double-click LIO in slot 3.If no module configurations have been saved, the Save Modu

Seite 152 - 0000 to 07FF

5.8 System Startup5-6353. Using the Local I/O Definition Window, you can change only the SCAN settings. Youcannot set REG-No. Make these settings usi

Seite 153 -  Setting Methods

System Startup5.8.9 Starting the CP-7175-642. Set SVA fixed parameter No. 1 (Axis Enabled) to Axis Used.3. Save the fixed parameters.Click Save on th

Seite 154 - Parameter Settings

5.8 System Startup5-655 Default Settings for SGDH SERVOPACK Parameters1. Click SERVOPACK in the SVA Definitions Window. The SERVOPACK Parameter Set

Seite 155 - 260IF Module Setup

System Startup5.8.9 Starting the CP-7175-66 Defining the Counter Module1. Double-click CNTR in slot 05. If no configurations have been saved, the Ne

Seite 156 - COMMENTS

5.8 System Startup5-6754. When you return to the Main Module Configurations Window, check that the status dis-play for the function modules reads “Ru

Seite 157

2-122 Specifications and FunctionsThis chapter outlines MP940 Module specifications and functions.2.1 General Specifications - - - - - - - - - - - -

Seite 158 - 4.7 SVA Function

System Startup5.8.9 Starting the CP-7175-683. In the Basic Control Cycle Window, set the Background Time and Watch Dog Set.Change the Set Value. The

Seite 159 -  One-unit System

6-166 ParametersThis chapter describes the procedure for the setting parameters needed to run the MP940.6.1 Parameter Classifications - - - - - - - -

Seite 160

Parameters 6-26.1 Parameter ClassificationsThis section describes parameters critical to motion functions in the Motion Module. OverviewParameters

Seite 161 - MP940 Servo Control Function

6.2 Motion Setting Parameters6-366.2 Motion Setting ParametersThis section explains how to set MP940 motion parameters.6.2.1 Opening the Motion Par

Seite 162 -  Specifying Torque

Parameters6.2.2 Setting Motion Parameters6-46.2.2 Setting Motion Parameters Setting Fixed ParametersIn the Fixed Parameters Tab, set the fixed para

Seite 163 - Application Example

6.2 Motion Setting Parameters6-56 Setting Set Up ParametersClick the Set Up Parameters Tab.Refer to 6.3.2 Motion Setting Parameter Details for the d

Seite 164 - SVA Function

Parameters6.2.2 Setting Motion Parameters6-6• The default settings are enabled when they are saved to the machine controller registers. Conse-quently

Seite 165

6.2 Motion Setting Parameters6-76 Motion Monitor DisplayClick the Monitor Tag. You cannot change the set values.Refer to 6.3.3 Motion Monitoring Par

Seite 166

Parameters6.2.4 Saving Motion Parameters6-86.2.4 Saving Motion Parameters1. Select File (F) and then Save (S) from the motion parameters menus.2. Cl

Seite 167 -  Pn005.0: Brake Control

6.3 SVA Parameter Details6-966.3 SVA Parameter DetailsThis section explains details on the MP940 parameters.6.3.1 Motion Fixed Parameter DetailsMot

Seite 168 -  Pn50A.0 to Pn50.B,Pn511

Specifications and Functions 2-22.1 General SpecificationsThe following table lists the general specifications of the MP940 Modules.Table 2.1 Gener

Seite 169 - SERVOPACK I/O Signals

Parameters6.3.1 Motion Fixed Parameter Details6-1014 Additional Function Selections (AFUNCSEL)Set additional functions, such as the signal type used

Seite 170 - RAM FLASH

6.3 SVA Parameter Details6-11617 Bit 4 Electronic Gear Selection (USE_GEAR)Set whether or not to use the elec-tronic gear function.0: Disabled1: Enab

Seite 171 - Saving to Flash

Parameters6.3.1 Motion Fixed Parameter Details6-1217 Bit 9 Override Selection (USE_OV) Set whether or not to use the over-ride function.0: Disabled1:

Seite 172 - 4.8.3 Starting Flash Memory

6.3 SVA Parameter Details6-13619 Distance Traveled Per Machine Rotation (PITCH)The minimum reference unit is determined by this parameter and Referen

Seite 173 - 5 System Startup

Parameters6.3.1 Motion Fixed Parameter Details6-1423 Infinite Length Axis Reset Position (POSMAX)Set the reset position for a rotation when infinite

Seite 174 - System Startup

6.3 SVA Parameter Details6-156The following sections describe the zero point return methods. 0: DEC 1 + Phase-C pulseThis method has three speed lev

Seite 175 - 5.1 Handling the SERVOPACK

Parameters6.3.1 Motion Fixed Parameter Details6-16 7: DEC 1 + LMT + Phase-C pulseThis method gets the current position from the forward/reverse LMT

Seite 176 - 5.2 Part Names

6.3 SVA Parameter Details6-176 5: DEC 1 + LMT + Zero SignalIn place of the phase-C pulse of the DEC 1 + LMT + phase-C pulse method, this method uses

Seite 177 -  DIP Switch

Parameters6.3.2 Motion Setting Parameter Details6-18Table 6.2 Motion Setting Parameter DetailsNo. NameRegister NumberBit Name Description Default1 R

Seite 178

6.3 SVA Parameter Details6-1961 RUN Mode Settings (RUNMOD), continuedBit 7 Phase Refer-ence Disable (PHREFOFF)Set whether to use phase control for th

Seite 179 -  Serial Port 2

2.2 Hardware Specifications2-322.2 Hardware SpecificationsThe following table shows the hardware specifications of the MP940 Module.Table 2.2 Hardw

Seite 180 -  Power Supply Connector

Parameters6.3.2 Motion Setting Parameter Details6-201 RUN Mode Settings (RUNMOD), continuedBit 11 Feed Forward Compensation during Control Mode Switc

Seite 181 -  LED Indicator Connector

6.3 SVA Parameter Details6-2162 RUN Command settings (SVRUNCMD), continuedBit 12 Position Refer-ence Value Selection (USE_BUF)Set the reference metho

Seite 182 - MP940 LED Indicator Block

Parameters6.3.2 Motion Setting Parameter Details6-222 RUN Command settings (SVRUNCMD), continuedBit 14 Speed Refer-ence Type (XREFTYPE)Set the type o

Seite 183 -  DeviceNet Connector

6.3 SVA Parameter Details6-2367 Machine Coordinate SystemZero Point Offset Setting (ABSOFF)OLC006-231 to 231-1Position data can be shifted by the val

Seite 184 - LED Indicator Specifications

Parameters6.3.2 Motion Setting Parameter Details6-24No.NameRegister NumberBit Name Description Default13 Linear Acceleration Time Constant (NACC)OWC0

Seite 185 -  Switch Specifications

6.3 SVA Parameter Details6-25618 Feed Forward Gain Setting (Kf)OWC011 0 to 200 Reduces positioning time by applying feed for-ward control.• Setting r

Seite 186 - Correct Wrong

Parameters6.3.2 Motion Setting Parameter Details6-2621 Filter Time Constant Setting (NNUM)OWC014 1. Average move filter 0 to 255(0 = 1 = no filter)2.

Seite 187 -  Options

6.3 SVA Parameter Details6-27627 Integral Time Setting (Ti)OWC01A 0 to 32767 Set the integral time for PI control in 1 ms units in Phase Control Mode

Seite 188 - 5.3 Connection Methods

Parameters6.3.2 Motion Setting Parameter Details6-2834 Motion Command Control Flags (MCMDCTRL)OWC021 Set motion command auxiliary functions. 0Bit 0 C

Seite 189 - JEPMC-MC410

6.3 SVA Parameter Details6-29634 Motion Command Control Flag (MCMDCTRL), continuedBit 12 Reverse Limit Signal for Zero Point Return (LMT_L)This bit f

Seite 190

Specifications and Functions 2-4Input Signals Inputs 8 points/commonInput Format Combined sinking/sourcingInput Type Type 1 (JIS-B3501)Isolation Meth

Seite 191 - Serial Port 2

Parameters6.3.2 Motion Setting Parameter Details6-3039 Stopping Distance (STOPDIST)OLC026-231 to 231-1This parameter is used by the system. Do not us

Seite 192 - RS-422 Connection Example

6.3 SVA Parameter Details6-31646 Position Control Flags (POSCTRL)OWC02D Set the functions related to position data managed by Motion Modules. The bit

Seite 193 - RS-485 Connection Example

Parameters6.3.2 Motion Setting Parameter Details6-3249 Preset Number of POSMAX Turns Data (TURNPRS)OLC030-231 to 231-1ILC01E: POSMAX Number of Turns

Seite 194

6.3 SVA Parameter Details6-33657 Encoder Position at Shutdown (Lower place)OLC038-231 to 231-1This parameter is used in the following two ways and sh

Seite 195 - I/O Connector Pin Arrangement

Parameters6.3.2 Motion Setting Parameter Details6-3459 Encoder Position at Shutdown (Upper place)OLC03A-231 to 231-1This parameter is used in the fol

Seite 196 - I/O Connector I/O Circuits

6.3 SVA Parameter Details6-356 Supplemental Explanation1. The priority of the OWC000: RUN Mode Settings and the OWC001: RUN Command Settings is as f

Seite 197

Parameters6.3.2 Motion Setting Parameter Details6-36ProcedureThe position can be adjusted with the Zero Point Offset. If the zero point offset is set

Seite 198 - 5.3.6 MECHATROLINK Cable

6.3 SVA Parameter Details6-3766.3.3 Motion Monitoring Parameter DetailsTable 6.3 Motion Monitor Parameter DetailsNo.NameRegister No.Bit Name Descri

Seite 199 - Connecting MECHATROLINK

Parameters6.3.3 Motion Monitoring Parameter Details6-381 RUN status (RUNSTS), continuedBit 8 Motion Controller RUN (SVCRUN)This bit turns ON under th

Seite 200

6.3 SVA Parameter Details6-3962 Servodrive Status (SYSTS), continuedBit 2 V-C MP Speed coincidence3 TGON Detection during monitor rotation4 S-RDY Ser

Seite 201

2.3 Function Lists2-522.3 Function Lists2.3.1 MP940 Motion Control Function SpecificationsThe following table lists the motion control function spe

Seite 202 -  SERVOPACK Cables

Parameters6.3.3 Motion Monitoring Parameter Details6-4017 Cumulative Rotations from Absolute Encoder (ABSREV)ILC010-231 to 231-1This parameter indica

Seite 203 - Connecting Peripheral Devices

6.3 SVA Parameter Details6-41624 Position Control Status (POSSTS), continuedBit 1 Zero Point Position (ZERO)This parameter turns ON when zero point r

Seite 204 -  MP940 Cables

Parameters6.3.3 Motion Monitoring Parameter Details6-4231 Number of POSMAX Turns (PMAXTURN)ILC01E-231 to 231-1The count at this parameter goes up and

Seite 205 - ∗ 1. No B3 terminal

6.3 SVA Parameter Details6-43635 Alarms (ALARM), continuedBit 4 Negative Software Limit (SOTR)This parameter is valid if IBC0156: Zero Point Return

Seite 206 - Designing a Power ON Sequence

Parameters6.3.3 Motion Monitoring Parameter Details6-4438 Servodrive I/O Monitor (SVIOMON)IWC025Bit 0 SIO General input signal1 DEC Deceleration dog

Seite 207 -  Connection Procedure

6.3 SVA Parameter Details6-456 Supplemental Explanation1. If the fixed parameter for motion command code selection has been set to enable the use of

Seite 208 - Preparing the End of the Wire

Parameters6.4.1 Parameter Configurations6-466.4 Parameters for SGDH SERVOPACK6.4.1 Parameter ConfigurationsParameters are comprised of the types sh

Seite 209 - 5.6 SERVOPACK I/O Signals

6.4 Parameters for SGDH SERVOPACK6-476Pn000Function Selection Basic Switches (Contd.)1 Control Method Selection(0 to B)SGDH SERVOPACKs can use a tota

Seite 210 -  CN1 Terminal Layout

Parameters6.4.2 Function Selection Constants6-48Pn001Function Selection Application Switches 10 Stop Mode when Servo Is OFF and an Alarm occurs (0, 1

Seite 211 -  Input Signals

6.4 Parameters for SGDH SERVOPACK6-496Pn001Function Selection Application Switches 1 (Contd.)1 Overtravel Stop Mode (0, 1, 2)Specify the Servomotor S

Seite 212 -  Output Signals

Specifications and Functions2.3.2 PLC Function Specifications2-62.3.2 PLC Function SpecificationsThe following table lists the PLC function specific

Seite 213 - 5.6.4 Interface Circuits

Parameters6.4.2 Function Selection Constants6-50Pn001Function Selection Application Switches 1 (Contd.)1 Overtravel Stop Mode (0, 1, 2) (Contd.)Relat

Seite 214

6.4 Parameters for SGDH SERVOPACK6-516Pn001Function Selection Application Switches 1 (Contd.)3 Warning Code Output Selec-tion (0, 1) (Contd.)Note: Pa

Seite 215 - 5.7 Wiring Encoders

Parameters6.4.2 Function Selection Constants6-52Pn003Function Selection Application Switches 30 Analog moni-tor 1: Torque refer-ence monitor(0 to 7)Y

Seite 216 -  CN2 Connector Models

6.4 Parameters for SGDH SERVOPACK6-5366.4.3 Gain-related ParametersTable 6.5 Gain-related Parameter TableParameter No. DigitName (Setting Range)Det

Seite 217 - (Manual No.: SIE-S800-31.1)

Parameters6.4.3 Gain-related Parameters6-54Pn108Bias Addition WidthReference unit0 to 250Do not use this parameter when using an MP940. 7 PositionPn1

Seite 218 - 5.8 System Startup

6.4 Parameters for SGDH SERVOPACK6-556Pn10BGain-related Application Switches1 IP Control (0, 1)0: PI control1: IP control0 Speed Torque Position2 R

Seite 219

Parameters6.4.3 Gain-related Parameters6-56Pn10DMode Switch: Speed Referencer/min0 to 10000Pn10B.0 = 1: Speed Reference Used as Detection PointWhen t

Seite 220 -  Operation Outline

6.4 Parameters for SGDH SERVOPACK6-576Pn10FMode Switch: Error PulseReference unit 0 to 10000Do not use this parameter when using an MP940. 0 Position

Seite 221 -  Other Required Equipment

Parameters6.4.3 Gain-related Parameters6-58Pn111Speed Feedback Compensation*%1 to 500Use this function for shortening the setting time of the system

Seite 222 - SERVOPACKYASKAWA

6.4 Parameters for SGDH SERVOPACK6-596∗ Depending on the control mode, undetected signals are treated as OFF. For example, in the speed control mode

Seite 223 -  Type of Spring

ivVisual AidsThe following aids are used to indicate certain types of information for easier reference.Indicates important information that should be

Seite 224 - SERVOPACK 200V

2.3 Function Lists2-72User Drawings, Func-tions, and Motion Pro-gramsStart drawings (DWG.A): Servo-control scan process drawings (DWG.S): 4 drawings

Seite 225

Parameters6.4.5 Speed-related Parameters6-60∗ Types of /WARN signals: Overload, regenerative overload, and option warning.6.4.5 Speed-related Param

Seite 226 -  Connecting External Devices

6.4 Parameters for SGDH SERVOPACK6-616Pn304Jog Speedr/min0 to 10000Use this parameter to set the motor speed when operating the SERVOPACK from a Pane

Seite 227 - 5.8.8 MP940 Initialization

Parameters6.4.6 Torque-related Parameters6-626.4.6 Torque-related ParametersTable 6.8 Torque-related Parameter TableParameter No. DigitName (Settin

Seite 228 - MP940 Initialization

6.4 Parameters for SGDH SERVOPACK6-636Pn404Forward External Torque Limit%0 to 800Use this parameter to limit the torque after the machine starts to m

Seite 229 -  Creating a Group Folder

Parameters6.4.6 Torque-related Parameters6-64Pn406Emergency Stop Torque%0 to 800Pn406 specifies the stop torque applied for overtravel when the input

Seite 230 -  Creating an Order Folder

6.4 Parameters for SGDH SERVOPACK6-656Pn409Notch Filter FrequencyHz50 to 2000Set the machine vibration frequency.Enabled when Pn408.0 Select Notch Fi

Seite 231 - Creating a Controller Folder

Parameters6.4.7 Sequence-related Parameters6-666.4.7 Sequence-related ParametersTable 6.9 Sequence-related Parameter TableParameter No. DigitName (

Seite 232 -  Logging On Offline

6.4 Parameters for SGDH SERVOPACK6-676Pn502Rotation Detection Levelr/min1 to 10000This parameter is used to set the speed at which the SERVOPACK dete

Seite 233 -  Module Definitions

Parameters6.4.7 Sequence-related Parameters6-68Pn506Brake Reference Servo OFF Delay Time10 ms0 to 50Brake ON Timing (Timing when motor is stopped)If

Seite 234 -  LIO Definitions

6.4 Parameters for SGDH SERVOPACK6-696Pn506Brake Reference Servo OFF Delay Time10ms0 to 50Related ParametersWhen using /BK signal, make sure to selec

Seite 235 -  SVA Definitions

Specifications and Functions2.3.3 Motion Command Descriptions2-82.3.3 Motion Command DescriptionsThe following table describes the motion commands.T

Seite 236 - Starting the CP-717

Parameters6.4.7 Sequence-related Parameters6-70Pn509Momentary Hold Timems20 to 1000The SERVOPACK turns the servomotor OFF if it detects an instan-tan

Seite 237

6.4 Parameters for SGDH SERVOPACK6-716 Input Signal SelectionTable 6.10 Sequence-related Parameter TableParameter No. DigitName (Setting Range)Cont

Seite 238 -  Defining the Counter Module

Parameters6.4.7 Sequence-related Parameters6-72 Output Signal SelectionTable 6.11 Sequence-related Parameter TablePn50D 0 /ZCLAMP Sig-nal Mapping0

Seite 239 -  Setting the Scan Time

6.4 Parameters for SGDH SERVOPACK6-736Note: 1. When more than one signal is allocated to the same output circuit, data is output using OR logic.2.

Seite 240

Parameters6.4.8 Other Parameters6-746.4.8 Other ParametersParameter No.Name (Setting Range)Contents DefaultControl ModesPn600Regenerative Resistance

Seite 241 - 6 Parameters

7-177 Absolute Position DetectionThis chapter describes an absolute detection system that uses an absolute encoder. Be sure to read this chapter care

Seite 242 -  Editing Parameters

Absolute Position Detection7.1.1 Description of the Function7-27.1 Structure of the Absolute Position Detection FunctionThis section describes the A

Seite 243 - Motion Setting Parameters

7.1 Structure of the Absolute Position Detection Function7-37Absolute DataAbsolute data that is stored in an absolute encoder is comprised of the num

Seite 244

Absolute Position Detection7.1.2 Structure of Absolute Position Detection7-4The following table shows the conditions requiring a battery.Reading Abso

Seite 245 -  Setting Set Up Parameters

7.1 Structure of the Absolute Position Detection Function7-57 Changes in Status in an Absolute Position Detection SystemThe following shows changes

Seite 246 - Setting SERVOPACK Parameters

2.3 Function Lists2-92Classifi-cationCommand Name Programming Format Function/MeaningSpeed and Ac-celera-tion/Decelera-tion Com-mandsACC ACCELERA-TIO

Seite 247 -  Motion Monitor Display

Absolute Position Detection7.2.1 System Startup Procedure7-67.2 Starting the Absolute Position Detection FunctionThis section describes the procedur

Seite 248 - Button in the message box

7.2 Starting the Absolute Position Detection Function7-777.2.2 Setting Related ParametersThis section describes absolute position detection paramete

Seite 249 - 6.3 SVA Parameter Details

Absolute Position Detection7.2.3 Initializing the Absolute Encoder7-8Multi-turn Limit1 Setting (Pn205)Sets the cycle of Infinite Length Axis in refer

Seite 250 - Parameters

7.2 Starting the Absolute Position Detection Function7-97The absolute encoder setup operation is only possible when the servo is OFF. After the setup

Seite 251 - SVA Parameter Details

Absolute Position Detection7.2.3 Initializing the Absolute Encoder7-10 Setup Using the Built-in Panel Operator1. Press the DSPL/SET Key to select th

Seite 252

7.2 Starting the Absolute Position Detection Function7-1177.2.4 Multi-turn Limit SettingWhen implementing absolute detection systems for a machine w

Seite 253

Absolute Position Detection7.2.4 Multi-turn Limit Setting7-12Alarm Name: Multi-turn Limit DisagreementNote: OFF: Output transistor is OFF (alarm stat

Seite 254

7.2 Starting the Absolute Position Detection Function7-137 Changing the Setting with the Built-in Panel Operator1. Press the DSPL/SET Key to select

Seite 255 -  6: DEC 2 + Phase-C pulse

Absolute Position Detection7.3.1 Finite Length Mode Axis7-147.3 Using an Absolute EncoderThis section describes precautions regarding use as well as

Seite 256 -  4: DEC 2 + Zero Signal

7.3 Using an Absolute Encoder7-157 Position Control with a Finite Length Mode AxisInitialize the axis position as described next when power is turne

Seite 257 -  1: Zero Signal

Specifications and Functions2.3.3 Motion Command Descriptions2-10Se-quence Com-mands= SUBSTITUTE (Result) = (Arithmetic expression) Substitutes opera

Seite 258

Absolute Position Detection7.3.1 Finite Length Mode Axis7-16 Setting the Zero Point for a Finite Length Mode AxisSet the zero point as described her

Seite 259

7.3 Using an Absolute Encoder7-177The following methods are used to save the Machine Coordinate System Zero Point Offset (OLC006).• Saving in a Ladd

Seite 260

Absolute Position Detection7.3.2 Infinite Length Mode Axis7-187.3.2 Infinite Length Mode Axis DescriptionInfinite Length Positioning is a function

Seite 261 - Position reference data

7.3 Using an Absolute Encoder7-197 Setting the Zero Point for an Infinite Length Mode AxisExecute the ZSET motion command (zero point setting).The s

Seite 262

Absolute Position Detection7.3.2 Infinite Length Mode Axis7-20 Ladder Logic Program for Infinite Length Mode Axis Position ControlSpecial ladder log

Seite 263 - 1. 2. 3. 4

7.3 Using an Absolute Encoder7-217Use the following flowchart to store values in buffers.YESYESYESNONONONOYESStart the high-speed scan drawing.Are pr

Seite 264 - EOV_MULTI

Absolute Position Detection7.3.2 Infinite Length Mode Axis7-22The following programming example (ladder logic program) is for the flowchart shown abo

Seite 265

7.3 Using an Absolute Encoder7-237Turning the System Back ON (Turning the Servo Back ON)Set up position data again from the customer's ladder lo

Seite 266

Absolute Position Detection7.3.2 Infinite Length Mode Axis7-24Execute the following flowchart when Position Data Re-Setup Request is ON.Follow the pr

Seite 267

7.3 Using an Absolute Encoder7-257The following programming example (ladder logic program) is for the flowchart shown in the previous page. The axis

Seite 268

2.3 Function Lists2-112Se-quence Com-mandsTAN TANGENTTAN(MF - );TAN(45.0);Obtains the tangent of the real number (deg), and returns a real value.ASN

Seite 269

Absolute Position Detection7.3.2 Infinite Length Mode Axis7-26There are no restrictions in the executing order for ladder logic programs H10 and H11

Seite 270

8-188 Maintenance and InspectionThis chapter describes daily and regular inspection items to ensure that the MP940 can always be used at its best con

Seite 271 - (OFFSET)

Maintenance and Inspection8.1.1 Daily Inspections8-28.1 Inspection ItemsThis section summarizes daily and regular inspection items that must be perf

Seite 272

8.1 Inspection Items8-388.1.2 Regular InspectionsThis section describes inspection items that must be performed once or twice every six months to on

Seite 273

Maintenance and Inspection8.2.1 Battery Life8-48.2 MP940 Module BatteryThe replaceable built-in battery can be connected to the MP940 Module as an o

Seite 274

8.2 MP940 Module Battery8-58Obtain a Replacement BatteryObtain a replacement battery (ZZK000065). This battery is not commercially available, and mus

Seite 275 -  Supplemental Explanation

9-199 TroubleshootingThis chapter describes the details, causes, and remedies for errors that can occur when using the system.9.1 Overview of Trouble

Seite 276

Troubleshooting9.1.1 Troubleshooting Methods9-29.1 Overview of TroubleshootingThis section shows the basic troubleshooting flow and provides a list

Seite 277

9.1 Overview of Troubleshooting9-399.1.2 Basic Troubleshooting FlowWhen a problem occurs, it is important to determine the cause and treat the probl

Seite 278

Troubleshooting9.1.3 Indicator Errors9-4 LED Indicator DetailsThe following describes details and remedies for indicators showing operating status a

Seite 279

Specifications and Functions2.3.3 Motion Command Descriptions2-12Control Com-mandsMSEE SUBROUTINE CALLMSEE MPS - ;Executes the MPS- subroutine.TIM DW

Seite 280

9.2 System Errors9-599.2 System ErrorsThis section describes system error details and remedies.9.2.1 Overview of System ErrorsIndicators on the fro

Seite 281

Troubleshooting9.2.2 Processing Flow When a System Error Occurs9-69.2.2 Processing Flow When a System Error OccursThe following illustration shows t

Seite 282

9.2 System Errors9-799.2.3 Processing Flow When a User Program Error OccursA serious failure has probably occurred if the RUN and ERR indicators are

Seite 283

Troubleshooting9.2.4 System Register Configuration9-89.2.4 System Register Configuration System StatusSystem status indicates the operating status

Seite 284

9.2 System Errors9-99Note: For registers SB00419, SB0041C, SB0041D, and SB0041E, refer to A.9F in 10.2.1 Troubleshooting Problems with Alarm Displays

Seite 285 - 2. OBC02D3 = 1

Troubleshooting9.2.4 System Register Configuration9-10Software Switch Selection StatusSW00047SB000475 Reserved by system. (Not used.)SB000476 to SB00

Seite 286

9.2 System Errors9-119 System Error StatusThe following table lists data when a system error status list is generated.Table 9.2 System Error Status

Seite 287

Troubleshooting9.2.4 System Register Configuration9-12 User Operation Error StatusThe following tables list data when a user operation error occurs.

Seite 288 - Coast to a stop

9.2 System Errors9-139Table 9.4 User Operation Error Status - 2Table 9.5 User Operation Error Status - 3NameRegister No.RemarksDWG.A DWG.I DWG.H DW

Seite 289

Troubleshooting9.2.4 System Register Configuration9-14Real Number Operation0010H Integer storage - non-numeric error Yes Store not executed. [00000]0

Seite 290 - Function Selection Constants

2.3 Function Lists2-1322.3.4 Ladder Instructions and Standard System FunctionsThe following table lists the ladder instructions and standard system

Seite 291 - 24-V power

9.2 System Errors9-159Table 9.6 User Operation Error Status - 4 System Service Execution StatusTable 9.7 Latest Data Trace Record Number System I

Seite 292

Troubleshooting9.2.4 System Register Configuration9-16 Actions to be Taken when a Transmission Error OccursWhen a transmission error occurs during s

Seite 293 - Kv(1+ )

9.2 System Errors9-1792. MECHATROLINK Station Error StatusSlot 6Error flag System Operation Error StatusTable 9.8 System Operation Error Code Statu

Seite 294

Troubleshooting9.2.4 System Register Configuration9-18 Interrupt StatusTable 9.10 Interrupt StatusInterrupt Module Details∗ 1. Modulemm=01H to 05H

Seite 295 - Overshooting

9.3 Motion Errors9-1999.3 Motion ErrorsThis section describes the details and remedies for errors that occur in motion functions.9.3.1 Description

Seite 296 - Without mode switch

Troubleshooting9.3.2 Processing Flow When a Motion Error Occurs9-209.3.2 Processing Flow When a Motion Error Occurs Troubleshooting FlowThe followi

Seite 297 - Parameters for SGDH SERVOPACK

9.3 Motion Errors9-219 List of Motion Program Alarm CodesThe following table lists the List of Motion Program Alarm Codes. Use HEX(H) for the Dis-pl

Seite 298 - 2 速度ループゲイン

Troubleshooting9.3.2 Processing Flow When a Motion Error Occurs9-22 Motion Parameter: Alarm ILxx22 DetailsThe following tables lists the axis alarm

Seite 299

10-11010 SERVOPACK Inspection,Maintenance, andTroubleshootingThis chapter describes the basic inspection and maintenance to be carried out by the use

Seite 300 - Speed-related Parameters

SERVOPACK Inspection, Maintenance, and Troubleshooting10.1.1 Servomotor Inspection10-210.1 Servodrive Inspection and MaintenanceThis section describ

Seite 301

Specifications and Functions2.3.4 Ladder Instructions and Standard System Functions2-14Relay Circuit In-structionsNO CONTACT No limit in a series cir

Seite 302

10.1 Servodrive Inspection and Maintenance10-310 Part Replacement ScheduleThe following parts are subject to mechanical wear or deterioration over t

Seite 303

SERVOPACK Inspection, Maintenance, and Troubleshooting10.1.3 Replacing Battery for Absolute Encoder10-4 Battery Replacement Procedure1. Replace the

Seite 304

10.2 Troubleshooting10-51010.2 TroubleshootingThis section describes causes and remedies for problems which cause an alarm display and for problems

Seite 305

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-6 A.03A.03: Main Circuit Encoder ErrorDi

Seite 306 - Speed reference

10.2 Troubleshooting10-710 A.05A.05: Combination ErrorDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state).Status and Remedy for Ala

Seite 307

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-8Status and Remedy for AlarmNote: E to H

Seite 308 - Servo ON/OFF

10.2 Troubleshooting10-910Status and Remedy for Alarm A.32A.32: Regenerative OverloadDisplay and OutputsNote: OFF: Output transistor is OFF (alarm s

Seite 309 - /BK Brake

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-10 A.40A.40: Main Circuit DC Voltage Err

Seite 310

10.2 Troubleshooting10-1110Status and Remedy for Alarm A.51A.51: OverspeedDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state).ON: O

Seite 311 -  Input Signal Selection

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-12 A.71A.71: Overload: High LoadThe alar

Seite 312 -  Output Signal Selection

2.3 Function Lists2-152Numeric Opera-tion InstructionsINTEGER EN-TRYStarts an integer operation.REAL NUM-BER ENTRYStarts a real number operation.STOR

Seite 313

10.2 Troubleshooting10-1310 A.73A.73: Dynamic Brake OverloadDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state).ON: Output transist

Seite 314 - 6.4.8 Other Parameters

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-14Status and Remedy for Alarm A.7AA.7A:

Seite 315

10.2 Troubleshooting10-1510 A.81A.81: Absolute Encoder Backup ErrorDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state).Status and R

Seite 316 -  Basic Terminology

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-16Status and Remedy for Alarm A.83A.83:

Seite 317 -  Battery

10.2 Troubleshooting10-1710 A.84A.84: Absolute Encoder Data ErrorDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state).Status and Rem

Seite 318 - Reading Absolute Data

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-18Status and Remedy for Alarm A.86A.86:

Seite 319

10.2 Troubleshooting10-1910Status and Remedy for AlarmCause of ErrorsIf an error occurs in the MP940, the following error information will be set, an

Seite 320

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-20The following table shows the details o

Seite 321 - Encoder Selection (Pn202.2)

10.2 Troubleshooting10-2110 A.b1A.b1: Reference Speed Input Read ErrorDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state).Status an

Seite 322 - Setting (Pn205)

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-22Status and Remedy for Alarm A.C1A.C1:

Seite 323

Specifications and Functions2.3.4 Ladder Instructions and Standard System Functions2-16Numeric Conver-sion InstructionsSIGN INVER-SIONINVMW00100 INV

Seite 324 - OFF the power

10.2 Troubleshooting10-2310 A.C8A.C8: Absolute Encoder Clear Error and Multi-turn Limit Setting ErrorDisplay and OutputsNote: OFF: Output transistor

Seite 325

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-24 A.CAA.CA: Encoder Parameter ErrorDisp

Seite 326

10.2 Troubleshooting10-2510 A.CCA.CC: Multi-turn Limit Disagreement AlarmDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state). ON: O

Seite 327 - Flashes for

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-26Status and Remedy for Alarm A.E0A.E0:

Seite 328

10.2 Troubleshooting10-2710Status and Remedy for Alarm A.E1A.E1: Option TimeoutDisplay and OutputsNote: OFF: Output transistor is OFF (alarm state).

Seite 329 - Infinite Length Mode

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-28Status and Remedy for Alarm A.F1A.F1:

Seite 330 - OLC006 value

10.2 Troubleshooting10-2910Display and OutputsStatus and Remedy for Alarm CPF01CPF01: Digital Operator Transmission Error 2This alarm is not stored

Seite 331

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.1 Troubleshooting Problems with Alarm Displays10-30 A. --A.- -: Normal OperationThis is n

Seite 332 -  Description

10.2 Troubleshooting10-311010.2.2 Troubleshooting Problems with No Alarm DisplayRefer to the tables below to identify the cause of a problem which

Seite 333 - Example:

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.2 Troubleshooting Problems with No Alarm Display10-32Servomotor Vibrates at Approximately

Seite 334 - Normal Operation

CONTENTSvCONTENTSSafety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iiiVisual Aids - - - - - - - - - - -

Seite 335

2.3 Function Lists2-172Data Operation InstructionsBIT ROTATION RIGHTROTR Bit-addr Count WidthROTR MB00100A N=1 W=20MOVE BITS MOVB

Seite 336 - $FSCAN-H

10.2 Troubleshooting10-331010.2.3 Alarm Display TableA summary of alarm displays and alarm code outputs is given in the following table.Table 10.5

Seite 337 - Using an Absolute Encoder

SERVOPACK Inspection, Maintenance, and Troubleshooting10.2.3 Alarm Display Table10-34A.81 OFF OFF OFF OFFEncoder Backup Error*2All the power supplies

Seite 338

10.2 Troubleshooting10-3510∗ 1. This alarm display appears only within the range of 30 W to 1000 W.∗ 2. These alarms are not reset for the alarm re

Seite 339

11-11111 Motion ControlThis chapter gives an overview of motion control and describes the motion commands.11.1 Overview of Motion Control - - - - -

Seite 340

Motion Control11.1.1 Motion Control for the MP94011-211.1 Overview of Motion ControlThis section describes the methods used for motion control and g

Seite 341 - 8 Maintenance and Inspection

11.1 Overview of Motion Control11-311 Ladder Logic ProgrammingLadder logic programs are designed mainly for sequence control. The setting parameters

Seite 342 - 8.1 Inspection Items

Motion Control11.1.2 Motion Control Methods11-4Com-mandsAxis move commands: 6 typesMOV, MVS, ZRN, SKP, MVT, EXMBasic control commands: 6 typesABS, IN

Seite 343

11.1 Overview of Motion Control11-51111.1.3 Examples of Motion Control ApplicationsThe following illustrations show application examples of the MP94

Seite 344 - 8.2 MP940 Module Battery

Motion Control11.1.3 Examples of Motion Control Applications11-6 Application Example 3: Cut-to-length Unit Application Example 4: Conveyor Follow-u

Seite 345 -  Replacing the Battery

11.2 Control Modes11-71111.2 Control ModesThis section describes the motion control modes that can be used by the MP940.11.2.1 Overview of Control

Seite 346 - 9 Troubleshooting

Specifications and Functions2.3.4 Ladder Instructions and Standard System Functions2-18Basic Function InstructionsSQUARE ROOTSQRT Taking the square r

Seite 347 -  Checking by Error Codes

Motion Control11.2.2 Speed Control Mode11-8 DetailsUse the following procedure to perform operation in the Speed Control Mode.When the power is turn

Seite 348 -  LED Indicators

11.2 Control Modes11-911Table 11.1 Examples of Setting Parameters2. Select the Speed Control Mode (NCON) (bit 0 of OWC000).3. Set the Servo ON (RUN)

Seite 349 -  LED Indicator Details

Motion Control11.2.2 Speed Control Mode11-10Ladder Logic Program ExampleFig 11.2 RUN Commands (DWG H01)The example in the above illustration has bee

Seite 350 - 9.2 System Errors

11.2 Control Modes11-1111Fig 11.3 MP940 SVA Speed Control Mode Block DiagramNLIMP0NLIMNSGDHvtIWC00C(SPDREF)ILC006(LPOS)ILC008(APOS)ILC010(ABSREV)ILC

Seite 351

Motion Control11.2.3 Torque Control Mode11-1211.2.3 Torque Control Mode OverviewThis mode is used to generate a constant torque, regardless of the

Seite 352 - System Errors

11.2 Control Modes11-1311 User Program ExampleExample of RUN OperationFig 11.4 Torque PatternLadder Logic Program ExampleFig 11.5 RUN Commands (DW

Seite 353 -  System Status

Motion Control11.2.3 Torque Control Mode11-14Fig 11.6 MP940 SVA Torque Control Mode Block DiagramSGDHIWC00C(SPDREF)ILC006(LPOS)ILC008(APOS)ILC010(AB

Seite 354

11.2 Control Modes11-151111.2.4 Phase Control Mode OverviewThis mode is used to rotate the motor according to the specified speed reference, and at

Seite 355

Motion Control11.2.4 Phase Control Mode11-16The following table shows the related parameters when the phase control mode is used.Table 11.3 Examples

Seite 356 -  System Error Status

11.2 Control Modes11-1711 User Program Example 1: Electronic ShaftExample of RUN OperationPhase control can be called “speed control with position c

Seite 357 -  User Operation Error Status

2.3 Function Lists2-192DDC Instructions DEAD ZONE A DZAMW00100 DZA 00100DEAD ZONE B DZBMW00100 DZB 00100UPPER LIMIT LIMITMW00100 LIMIT -001

Seite 358

Motion Control11.2.4 Phase Control Mode11-18Ladder Logic Program ExampleFig 11.9 RUN Commands (DWG H04)The example in the illustration on the previo

Seite 359 - System Register Configuration

11.2 Control Modes11-1911Fig 11.10 MP940 SVA Phase Control Mode Block DiagramSGDHILC006(LPOS)ILC008(APOS)ILC010(ABSREV)ILC012(IPULSE)位置制御モード用パラメータIL

Seite 360 -  System I/O Error Status

Motion Control11.2.4 Phase Control Mode11-20 User Program Example 2: Electronic CamExample of RUN OperationCams are one of the conventional methods

Seite 361 - 1. LIO Station Error Status

11.2 Control Modes11-2111Fig 11.12 Block Diagram of Electronic Cam Control LoopThe electronic cam control loop is processed in the SVA Module. There

Seite 362 - System Operation Error Status

Motion Control11.2.4 Phase Control Mode11-22Ladder Logic Program ExampleFig 11.13 RUN Command (DWG H04)The example in the above illustration has bee

Seite 363 -  Interrupt Status

11.2 Control Modes11-231111.2.5 Zero Point Return Mode OverviewThe zero point return operation returns the machine to the machine-specific zero poi

Seite 364 - 9.3 Motion Errors

Motion Control11.2.5 Zero Point Return Mode11-24∗ 2. The limit switch (/DECLS) width must be at least twice that of the high-speed scan setting.1. S

Seite 365 -  Motion Alarm Configuration

11.2 Control Modes11-2511A user program must be created to connect the Limit Switch Signal DECLS (the DI signal included in the LIO Module) to the Ze

Seite 366 - Motion Errors

Motion Control11.2.5 Zero Point Return Mode11-26Operating ConditionsInput a limit switch signal width at least twice that of the high-speed scan sett

Seite 367

11.2 Control Modes11-2711Fig 11.16 MP940 SVA Zero Point Return Mode Block DiagramSGDHILC006(LPOS)ILC008(APOS)ILC010(ABSREV)ILC012(IPULSE)IWC00C(SPDR

Seite 368 - Maintenance, and

Specifications and Functions2.3.4 Ladder Instructions and Standard System Functions2-20Standard Sys-tem FunctionsCOUNTER COUNTER Increments or decrem

Seite 369 - 10.1.2 SERVOPACK Inspection

Motion Control11.3.1 Prerequisites for Position Control11-2811.3 Position ControlThis section describes the prerequisites for position control, and

Seite 370 -  Part Replacement Schedule

11.3 Position Control11-2911The following table shows the differences when motion commands (OWC020) are used, and when no motion commands are used.Ta

Seite 371 - Battery Replacement Procedure

Motion Control11.3.1 Prerequisites for Position Control11-30Table 11.6 Minimum Reference Unit (1 Reference Unit)Note: The number of digits below the

Seite 372 - 10.2 Troubleshooting

11.3 Position Control11-3111The following table shows the meanings of the above parameters and gives some setting examples.Table 11.8 Electronic Gea

Seite 373 - A.04: Parameter Setting Error

Motion Control11.3.1 Prerequisites for Position Control11-32Electronic Gear Parameter Setting Example (A): With Ball ScrewIn the above machine system

Seite 374 - Status and Remedy for Alarm

11.3 Position Control11-3311Electronic Gear Parameter Setting Example (B): Rotating LoadIn the above machine system, if the requirement is reference

Seite 375

Motion Control11.3.1 Prerequisites for Position Control11-34 Position ReferenceThere are two methods of setting the position reference: Direct desig

Seite 376

11.3 Position Control11-3511Table 11.11 Position Reference Value SelectionWith the position reference for an infinite length axis, the present trave

Seite 377

Motion Control11.3.1 Prerequisites for Position Control11-36Position BuffersThe position buffers are a collection of position data stored in the SVA

Seite 378

11.3 Position Control11-3711a) Set the Position Buffer Access Number (OLC038). Any number between 1 and 256 can be set.b) Set the Position Buffer Wri

Seite 379

2.4 Main CP-717 Functions2-2122.4 Main CP-717 FunctionsThe CP-717 is configured of five managers for managing and controlling the MP940 system. The

Seite 380

Motion Control11.3.1 Prerequisites for Position Control11-38Using the Position Buffers as Position References1. Set bit 12 of the RUN Command Setting

Seite 381

11.3 Position Control11-3911∗ 1. When an infinite length axis is selected, a range of 0 to (infinite length axis reset position - 1) is reported.Wit

Seite 382

Motion Control11.3.1 Prerequisites for Position Control11-40 Speed ReferenceThere are two methods of setting the speed reference. One method involve

Seite 383

11.3 Position Control11-4111When Motion Commands Are UsedWhen motion commands are used, the meanings of the speed-related parameters differ according

Seite 384

Motion Control11.3.1 Prerequisites for Position Control11-42Parameter Setting Examples1. Speed Reference Value Selection Set to “0”a) Pulses Selected

Seite 385 - A.9F: MP940 Module Error

11.3 Position Control11-431111.3.2 Precautions in Changing to Position Control ModePosition operations when changing to the position control mode or

Seite 386 - Determining Causes

Motion Control11.3.2 Precautions in Changing to Position Control Mode11-44Pattern 2: Present position < Target position, Present position >Decelerati

Seite 387 - Number of

11.3 Position Control11-4511Pattern 1: Present position<Target position, Present position≦Target positionSpeed is decelerated for a time set in the d

Seite 388

Motion Control11.3.2 Precautions in Changing to Position Control Mode11-46Pattern 3: Present position ≧ Target positionDeceleration stops after a tim

Seite 389

11.3 Position Control11-471111.3.3 Position Control without Using Motion Commands OverviewPosition control performs speed acceleration/deceleration

Seite 390 - A,B,CA,B,C

Specifications and Functions2-222.5 Function Tree Structure The following diagram shows the commands started from each manager. With the CP-717 the F

Seite 391 - A.Cb: Encoder Echoback Error

Motion Control11.3.3 Position Control without Using Motion Commands11-482. Select the Position Control Mode (PCON) (bit 2 of OWC000).3. Set the Servo

Seite 392

11.3 Position Control11-4911Operating ConditionsIn the pattern shown in the above illustration on the previous page, the axis is stopped at an absolu

Seite 393

Motion Control11.4.1 Overview of Motion Commands11-5011.4 Position Control Using Motion CommandsThis section describes position control using motion

Seite 394 - A.E2: Option WDC Error

11.4 Position Control Using Motion Commands11-51114 Interpolation (INTERPOLATE)Performs interpolation feeding using the position data distributed fro

Seite 395

Motion Control11.4.2 Positioning (POSING)11-5211.4.2 Positioning (POSING) OverviewPositions the axis at the position reference position using the s

Seite 396 - A,B,C,DA,B,C,D

11.4 Position Control Using Motion Commands11-5311 DetailsUse the following procedure to perform positioning operations.1. Set the initial values fo

Seite 397

Motion Control11.4.2 Positioning (POSING)11-546. Start operation using positioning commands.Use the specified motion parameters to perform positionin

Seite 398

11.4 Position Control Using Motion Commands11-55117. When the axis enters the Positioning Completed Range (OWC00E) after DistributionCompleted (bit 2

Seite 399 - 10.2.2

Motion Control11.4.2 Positioning (POSING)11-56Ladder Logic Program ExampleFig 11.20 Positioning Programming Example (DWG H03)The example in the abov

Seite 400 - 10.2.3 Alarm Display Table

11.4 Position Control Using Motion Commands11-5711Fig 11.21 MP940 SVA Position Control Mode Block Diagram)OWC004(NLIMP)0OWC005(NLIMN)SGDHIWC00C(SPDR

Seite 401 - Alarm Display Table

2.6 SERVOPACK Specifications2-2322.6 SERVOPACK Specifications2.6.1 Outer Appearance and Nameplate Example2.6.2 Model NumbersΣ-II SeriesSGDH SERVOP

Seite 402

Motion Control11.4.3 External Positioning (EX_POSING)11-5811.4.3 External Positioning (EX_POSING) OverviewIn the same way as the positioning (POSIN

Seite 403 - 11 Motion Control

11.4 Position Control Using Motion Commands11-59113. Set the motion setting parameters.4. Set Servo ON (RUN) to ON (bit 0 of OWC001).5. Set external

Seite 404 - Communications

Motion Control11.4.3 External Positioning (EX_POSING)11-60At abort completion, operations remain stopped even if the abort is released (ABORT turns O

Seite 405 -  Motion Programming

11.4 Position Control Using Motion Commands11-6111Ladder Logic Program ExampleFig 11.23 External Positioning Programming ExampleThe example in the a

Seite 406 - Motion Control Methods

Motion Control11.4.4 Zero Point Return (ZRET)11-62 Zero Point Return MethodThe following methods are available with the zero point return (ZRET) mot

Seite 407

11.4 Position Control Using Motion Commands11-63111. The axis travels at rapid traverse speed in the direction specified in the motion setting parame

Seite 408

Motion Control11.4.4 Zero Point Return (ZRET)11-64• With this method, the axis recognizes the machine position by the deceleration limit switch ON/OF

Seite 409 - 11.2 Control Modes

11.4 Position Control Using Motion Commands11-6511Zero Point Return Operation Started with the Dog (Deceleration Limit Switch) Signal in the Low Area

Seite 410 -  Details

Motion Control11.4.4 Zero Point Return (ZRET)11-66Zero Point Return Operation Started and Interval (a) Used1. The axis travels at rapid traverse spee

Seite 411 -  User Program Examples

11.4 Position Control Using Motion Commands11-67113. The axis travels at rapid traverse speed in the forward direction.4. The axis decelerates at the

Seite 412 - Ladder Logic Program Example

Specifications and Functions2.6.2 Model Numbers2-24Note: The only 100-V servomotor models are the SGMAH and SHMPH Servomotors of 0.2 kW or less.For d

Seite 413 - Torque monitor

Motion Control11.4.4 Zero Point Return (ZRET)11-683. The axis travels at creep speed in the forward direction.4. After the falling edge of the dog (d

Seite 414

11.4 Position Control Using Motion Commands11-6911 ZERO Signal MethodZero point return is performed using a ZERO signal (DI signal) in place of the

Seite 415 -  User Program Example

Motion Control11.4.4 Zero Point Return (ZRET)11-70The axis travels at rapid traverse speed in the direction specified by the zero point return direct

Seite 416 - External

11.4 Position Control Using Motion Commands11-7111Point Offset OLC006 is set in advance to 100, the position data will be 100.)10.The zero point retu

Seite 417

Motion Control11.4.4 Zero Point Return (ZRET)11-72User Program Example: Zero Point Return• Example of RUN OperationFig 11.24 Example of a Zero Poin

Seite 418 - Phase Control Mode

11.4 Position Control Using Motion Commands11-7311The example in the above illustration has been greatly simplified. In actual operation, each regist

Seite 419 - Example of RUN Operation

Motion Control11.4.6 Interpolation with Position Detection (LATCH)11-746. When interpolation (INTERPOLATE) is set as the motion command, the axis per

Seite 420

11.4 Position Control Using Motion Commands11-751111.4.7 Fixed Speed Feed (FEED) OverviewThis command performs rapid traverse in the infinite lengt

Seite 421

Motion Control11.4.7 Fixed Speed Feed (FEED)11-76The axis performs fixed speed feed using the specified motion parameter.Fixed speed feed cannot be t

Seite 422

11.4 Position Control Using Motion Commands11-7711Ladder Logic Program ExampleFig 11.27 Fixed Speed Feed Programming Example (DWG H03)The example in

Seite 423 - Integration

3-133 Basic System OperationThis chapter explains the basic operation of the MP940 system.3.1 Operating Modes - - - - - - - - - - - - - - - - - - - -

Seite 424

Motion Control11.4.8 Fixed Length Feed (STEP)11-7811.4.8 Fixed Length Feed (STEP) OverviewThis command positions the axis at rapid traverse speed i

Seite 425

11.4 Position Control Using Motion Commands11-7911The axis performs positioning using the specified motion parameter. Even during fixed length feed o

Seite 426 - Zero Point Return Mode

Motion Control11.4.8 Fixed Length Feed (STEP)11-808. Once positioning has been completed, the fixed length feed motion command isreleased.Note: Fixed

Seite 427

11.4 Position Control Using Motion Commands11-8111Ladder Logic Program ExampleThe example in the above illustration has been greatly simplified. In a

Seite 428 - Operating Conditions

Motion Control11.4.9 Zero Point Setting (ZSET)11-82 OverviewWhen the zero point setting is executed, the current position will be the machine coordi

Seite 429

A-1AA DimensionsThis appendix shows external dimensions of the MP940 Module.A.1 External of MP940 Module - - - - - - - - - - - - - - - - - - - - - -

Seite 430 - 11.3 Position Control

DimensionsA.1 External of MP940 ModuleA-2A.1 External of MP940 Module Description: MP940Model: JEPMC-MC400A.2 Dimensions of MP940DDescription: MP940D

Seite 431 -  Reference Unit

B-1BB Lists of ParametersThis section provides lists of SGDH SERVOPACK parameters, switches, input signal selections, output signal selections, auxil

Seite 432 -  Electronic Gear

Lists of ParametersB.1 Classification of ParametersB-2B.1 Classification of ParametersParameters can be classified into the following types.B.2 Param

Seite 433 - No.19 ==

B-3BGain Re-lated Con-stantsPn100 Speed Loop Gain Hz 1 2000 40Pn101 Speed Loop Integral Time Constant0.01 ms 15 51200 2000Pn102 Position Loop Gain 1/s

Seite 434

Basic System Operation 3-23.6 Registers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34 3.6.1 Register Designation Meth

Seite 435 -  Axis Selection

Lists of ParametersB.2 ParametersB-4Position Related ConstantsPn200 Position Control Reference Selection Switches (See note 3.)- - - 0000Pn201 PG Div

Seite 436 -  Position Reference

B-5B∗ 1. The multi-turn limit is enabled only when the absolute encoder mode is set to 2. With all other settings, the multi-turn limit will be pro-c

Seite 437

Lists of ParametersB.3 SwitchesB-6∗ 3. After changing these parameters, turn OFF the main circuit and con-trol power supplies and then turn them ON

Seite 438 - Using the Position Buffers

B-7BPn001Function Selection Application Switches0 Servo OFF or Alarm Stop Mode0 Stops the motor by applying dynamic brake (DB). 01 Stops the motor by

Seite 439 - Position buffer

Lists of ParametersB.3 SwitchesB-8Pn003Function Selection Applica-tion Switches0 Analog Monitor 1Torque Reference Moni-torAnalog Monitor 2Speed Refer

Seite 440 -  Position Monitoring

B-9BPn110Online Au-totuning Switches0 Online Autotuning Method0 Tunes only at the beginning of operation. 01 Always tunes.2 Does not perform autotunin

Seite 441

Lists of ParametersB.4 Input Signal SelectionsB-10B.4 Input Signal SelectionsThe following list shows input signal selections and their default setti

Seite 442 -  Speed Reference

B-11BNote: When Pn50A.0 is set to 0 for the SGDB SERVOPACK, only the fol-lowing modes are compatible: Pn50A.1=7, Pn50A.3=8, and Pn50B.0=8.B.5 Output S

Seite 443 - When Motion Commands Are Used

Lists of ParametersB.6 Auxiliary FunctionsB-12Note: 1. When more than one signal is allocated to the same output circuit, data is output using OR lo

Seite 444 - Parameter Setting Examples

B-13BB.7 Monitor ModesThe following list shows the available auxiliary functions.Fn010 Password setting (protects parameters from being changed).Fn011

Seite 445 - Deceleration start position

vi3 Basic System Operation3.1 Operating Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-33.1.1 Online Operating Mode - - - - -

Seite 446

3.1 Operating Modes3-333.1 Operating ModesThis section explains the online operating mode and the offline stop mode, both of which indi-cate the MP9

Seite 447

C-1CC Motion Parameter TablesThis section explains the meaning of, and difference between using or not using the motion parameters.C.1 Motion Fixed P

Seite 448

Motion Parameter TablesC.1 Motion Fixed ParametersC-2C.1 Motion Fixed ParametersMotion fixed parameters are set only once unless there is a configura

Seite 449 - (ABSOFF)

C-3C17 Motion Controller Function Selection Flags (SVFUNCSEL)(Contd.)Bit 11 to 12: Not used. - -Bit 13: OVT1_SEL Positive Overtravel Selection 0: Disa

Seite 450

Motion Parameter TablesC.1 Motion Fixed ParametersC-436 Bias Speed for Exponential Acceleration and Deceleration Filter (EXPBIAS)0 to 327671 = 10n re

Seite 451

C-5CC.2 Motion Setting ParametersMotion setting parameters serve as instructions to SVA Modules. They are located at the top of high-speed scans and a

Seite 452 - Rapid traverse

Motion Parameter TablesC.2 Motion Setting ParametersC-62 RUN Command Settings (SVRUNCMD) (Contd.)OWC001 Bit 9: SEGSEL Position Control ModeSegment pa

Seite 453

C-7C11 Approach Speed Setting (Napr)OWC00A 0 to 32767(Default = 0)The unit will vary with the speed reference selec-tion (OBC001D).When the speed refe

Seite 454

Motion Parameter TablesC.2 Motion Setting ParametersC-823 Phase Bias Setting (PHBIAS)OLC016-231 to 231-1(Default = 0)1 = 1pulse25 Speed Compensation

Seite 455

C-9C34 Motion Command Control Flags (MCMDCTRL)(Default = 0, all bits OFF)OWC021 Bit 0: HOLD Command HoldBit 1: ABORT Command AbortBit 2: DIRECTION Dir

Seite 456

Motion Parameter TablesC.2 Motion Setting ParametersC-1045 Override (OV) OWC02C 0 to 32767(Default =10000)1 = 0.01% (10000 = 100.00)46 Position Contr

Seite 457

Basic System Operation3.1.2 Offline Stop Mode3-43. The online operating mode is entered by turning ON (RUN) the RUN/STOP switch.

Seite 458

C-11C57 Lower-place Two Words of the Encoder Position at ShutdownOLC038-231 to 231-1(Default = 0)ABS System Infinite Length Position Control DataWhen

Seite 459

Motion Parameter TablesC.3 Motion Monitoring ParametersC-12C.3 Motion Monitoring ParametersMotion monitoring parameters are parameters reported by SV

Seite 460

C-13C9 Machine Coordinate System Feedback Position (APOS)ILC008-231 to 231-11 = 1 reference unit(1 = 1 pulse for pulse unit)Note: Will not be updated

Seite 461

Motion Parameter TablesC.3 Motion Monitoring ParametersC-1425 Machine Coordinate System Reference Position (MPOS)ILC018-231 to 231-11 = 1 pulse for p

Seite 462

C-15C37 Servo Driver Alarm Code (SVALARM)IWC024 -32768 to 32767 Error Code for Absolute Position Read Errors38 Servodriver I/O Monitor (SVIOMON)IWC025

Seite 463

Motion Parameter TablesC.3 Motion Monitoring ParametersC-1663 Upper-place Two Words of the Pulse Position at ShutdownILC03E-231 to 231-11 = 1 pulse(*

Seite 464 -  DEC1 + Phase-C Pulse

D-1DD Lists of System RegistersThis section shows tables of the system (S) registers that store the operation status, error information, etc., for th

Seite 465 -  DEC2 + Phase-C Pulse

Lists of System RegistersD.1 System (S) Register AllocationsD-2D.1 System (S) Register AllocationsD.2 System Service Registers Registers Common to A

Seite 466

D-3D Registers Specific to DWG.SSet at start of S scan0.5-s Sampling Relay SB0000141.0-s Sampling Relay SB0000152.0-s Sampling Relay SB00001660.0-s S

Seite 467 -  DEC1 + LMT + Phase-C Pulse

Lists of System RegistersD.2 System Service RegistersD-4 Registers Specific to DWG.LSet at start of L scan2.0-s Sampling Relay SB00002660.0-s Sampli

Seite 468

3.2 Start and Stop Sequences3-533.2 Start and Stop SequencesThis section explains the start and stop sequences of the MP940. The methods of setting

Seite 469

D-5DD.3 Scan Execution Status and CalendarD.4 System Program Software Number and Available Program MemoryRelay 1.0 s after Scan Processing StartsSB000

Seite 470 -  DEC2 + ZERO Signal Method

Revision HistoryThe revision dates and numbers of the revised manuals are given on the bottom of the back cover. Date of Publication Rev. No. Sec

Seite 471 -  ZERO Signal Method

USER'S MANUALDESIGN AND MAINTENANCEMachine Controller MP940英文 No.4-3(インタ) メカトロ製品用In the event that the end user of this product is to be the mili

Seite 472

Basic System Operation3.2.1 DIP Switch Settings3-6Memory InitializationWhen the DIP switch is set according to the following procedure and the power

Seite 473

3.2 Start and Stop Sequences3-733.2.2 Start SequenceThe MP940 makes a number of determinations at startup. If an error is detected, the ERR indicato

Seite 474 - • Example of RUN Operation

Basic System Operation3.2.2 Start Sequence3-8 MP940 Start Sequence and Basic OperationPower ONTest mode switch= Test mode= Normal mode Offline self-

Seite 475

3.2 Start and Stop Sequences3-93The MP940 start sequence and basic operations are as follows:1. Startup Self-diagnosisThe following operations are pr

Seite 476

Basic System Operation3.3.1 Overview of Scan Processing3-103.3 Scan Processing3.3.1 Overview of Scan ProcessingThere are three types of MP940 scan

Seite 477

3.3 Scan Processing3-1133.3.2 S Scan DetailsThe following diagram shows the internal processing and order of processing of an S scan. Items Always

Seite 478

Basic System Operation3.3.3 Setting Scan Times3-12 BackgroundPrecautions for Scan Processing• When processing is to be completed within the S scan,

Seite 479

CONTENTSvii4 MP940 Functions4.1 MP940 Function Configuration - - - - - - - - - - - - - - - - - - - - - - 4-34.1.1 Overview - - - - - - - - - - - - -

Seite 480

3.3 Scan Processing3-133The Scan Time Settings Window will be displayed.3.3.4 Setting the System Scan TimeThe MP940 has three scan time levels (syst

Seite 481 - =NOP II ENDOF_INTERPOLATE?

Basic System Operation3.3.5 Setting Scan Time Definitions3-14• The power supply must first be turned OFF before changing the basic control cycle. • E

Seite 482

3.3 Scan Processing3-153In the Online Mode, the maximum scan time value can be cleared to 0 by entering “0” in the maximum value field and saving it.

Seite 483

Basic System Operation3.4.1 Drawings (DWGs)3-163.4 User ProgramsThis section explains the basic operation of the MP940, such as the types of user pr

Seite 484

3.4 User Programs3-173The following table gives details of the number of drawings for each type of drawing.Table 3.4 Details of Drawings3.4.2 Execu

Seite 485 - A Dimensions

Basic System Operation3.4.2 Execution Control of Parent Drawings3-18 Hierarchical Arrangement of DrawingsDrawings are arranged in the following orde

Seite 486 - A.2 Dimensions of MP940D

3.4 User Programs3-193• A parent drawing cannot call a child drawing of a different type, and a child drawing cannot call a grandchild drawing of a d

Seite 487 - B Lists of Parameters

Basic System Operation3.4.3 Motion Programming3-203.4.3 Motion Programming OverviewMotion programming is a textual motion programming language. Mot

Seite 488 - B.2 Parameters

3.4 User Programs3-213Fig 3.5 Starting a Motion Program by Indirect Designation MW00200MSEE MW00200 DA00000 3

Seite 489

Basic System Operation3.4.3 Motion Programming3-22 Motion Program Execution Processing MethodA motion program must be executed from DWG.H using the

Seite 490 - Lists of Parameters

viii4.5.6 Setting MECHATROLINK Definitions - - - - - - - - - - - - - - - - - - - - - - - 4-534.5.7 Saving MECHATROLINK Definitions - - - - - - - - -

Seite 491

3.4 User Programs3-233 Executing Motion ProgramsTo execute a motion program called from a DWG.H drawing by the MSEE instruction, pro-gram control si

Seite 492 - B.3 Switches

Basic System Operation3.4.3 Motion Programming3-24The following illustration shows the method for executing a motion program. Motion Program Status

Seite 493

3.4 User Programs3-253 Example of a Ladder Logic Program for Motion Program ControlThe minimum ladder logic program required to control a motion pro

Seite 494 - Switches

Basic System Operation3.4.3 Motion Programming3-26The following table shows an example of external input signals required to create the mini-mum ladd

Seite 495

3.4 User Programs3-273 Automatic Generation of Motion Management Ladder Logic ProgramsAn automatic generation function for the ladder logic programs

Seite 496 - B.4 Input Signal Selections

Basic System Operation3.5.1 Standard System Functions3-283.5 FunctionsThis section explains the methods of using and the advantages of the MP940 fun

Seite 497 - B.5 Output Signal Selections

3.5 Functions3-2933.5.2 Creating User FunctionsThe body of the function (program) and the function definitions can be set by the user. The maximum n

Seite 498 - B.6 Auxiliary Functions

Basic System Operation3.5.4 Defining Function I/O3-303.5.4 Defining Function I/OThe function name and other specifications determined in the previou

Seite 499 - B.7 Monitor Modes

3.5 Functions3-313The following figure shows an example of the I/O definitions of a function.Fig 3.7 Graphic Representation of a Function 2 (Example

Seite 500 - C Motion Parameter Tables

Basic System Operation3.5.6 Creating the Program that Calls the Function3-323.5.6 Creating the Program that Calls the FunctionThe user function is c

Seite 501 - C.1 Motion Fixed Parameters

CONTENTSix5.6 SERVOPACK I/O Signals- - - - - - - - - - - - - - - - - - - - - - - - - 5-375.6.1 Examples of I/O Signal Connections - - - - - - - - - -

Seite 502

3.5 Functions3-333In the table, address input register AW00000 is allocated to MA00300. That is, registers AW00000, AW00001, and so on, used inside t

Seite 503 - Motion Fixed Parameters

Basic System Operation3.6.1 Register Designation Methods3-343.6 RegistersThis section explains the types of register used by MP940 user programs and

Seite 504 - C.2 Motion Setting Parameters

3.6 Registers3-3533.6.2 Data TypesThere are five data types: Bit, integer, double integer, real number, and address. Use them as required. Address d

Seite 505 - Setting (ABSOFF)

Basic System Operation3.6.2 Data Types3-36Examples of Use by Data TypeBitsBits are used for relay circuit ON/OFF or for logic operations.• Motion Pr

Seite 506

3.6 Registers3-373Double IntegersDouble integers are used for numeric operations and logic operations.• Motion Program ExampleML00104=ML00100+ML0010

Seite 507

Basic System Operation3.6.3 Types of Register3-383.6.3 Types of Register Registers in DrawingsThe seven types of register shown in the following ta

Seite 508

3.6 Registers3-393 Registers in FunctionsThe 11 types of register shown in the following table can be used in functions.Table 3.14 Types of Functio

Seite 509

Basic System Operation3.6.4 Using Subscripts I and J3-40Note: SA, MA, IA, OA, DA, #A, and CA can be used within functions.3.6.4 Using Subscripts I

Seite 510

3.6 Registers3-413 Subscripts Attached to Double Integer DataWhen a subscript is attached to double integer data, the value of I or J is added to th

Seite 511

Basic System Operation3.6.5 I/O and Registers in Functions3-423.6.5 I/O and Registers in FunctionsThe following table shows the I/O and registers re

Seite 512 - Register

x7 Absolute Position Detection7.1 Structure of the Absolute Position Detection Function- - - - - - 7-27.1.1 Description of the Function - - - - - -

Seite 513

3.6 Registers3-4333.6.6 Register Ranges in ProgramsFUNC-000(関数)①②③①④DWG H03 (Drawing)Program500 steps max.Registers for individual drawingsConstant

Seite 514

Basic System Operation3.7.1 Symbols in Drawings3-443.7 Managing Symbols3.7.1 Symbols in DrawingsThe symbols used in drawings are all managed with a

Seite 515

3.7 Managing Symbols3-453∗ If a program is prepared using data configurations such as arrays or indexed data, define the size to be used in the data

Seite 516 - D Lists of System Registers

Basic System Operation3.7.4 Automatic Register Number Allocation3-46Table 3.19 Automatic Allocation of Register NumbersNote: Yes: Automatic number a

Seite 517 -  Ragisters Specific to DWG.H

4-144 MP940 FunctionsThis chapter explains the various MP940 functions.4.1 MP940 Function Configuration - - - - - - - - - - - - - - - - - - - - - -

Seite 518 -  Registers Specific to DWG.S

MP940 Functions 4-24.4 CNTR Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-294.4.1 Overview - - - - - - - - - - - - - -

Seite 519 -  Registers Specific to DWG.L

4.1 MP940 Function Configuration4-344.1 MP940 Function Configuration4.1.1 OverviewThe MP940 is a single-axis controller with a bus connection to an

Seite 520

MP940 Functions4.1.1 Overview4-4 MP940 Function Block DiagramThe following is a block diagram showing MP940 functions.CP-717SVASERIAL CNTRMP940CPUDI

Seite 521

4.1 MP940 Function Configuration4-544.1.2 Simulated MP940 Building Block ConfigurationThe MP940 is a one-unit Machine Controller that saves space by

Seite 522

MP940 Functions4.2.1 Overview4-64.2 Serial Communications Function4.2.1 OverviewThe MP940 provides one serial communications interface for RS-232C

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