Yaskawa F7 Drive User Manual Bedienungsanleitung

F7 DriveUser ManualModel: CIMR-F7U Document Number: TM.F7.01

Table of Contents ixChapter 7 - Maintenance...7-1Periodic In

Start-Up 4 - 15 Trial Run 1. Press the LOCAL/REMOTE key once. This puts the Drive in the Local Mode, allowing run/stop and speed commands by the Di

Start-Up 4 - 16 5. Check the signal for proper polarity. Observe if the speed command can achieve the minimum and maximum speeds desired. If not, pe

Basic Programming 5 - 1Chapter 5Basic ProgrammingThis chapter describes basic programming for the Drive.Description of Parameter Tables...

Basic Programming 5 - 2F7 Basic Programming Parameters Description of Parameter TablesThis chapter details all of the parameters in the Quick Settin

Basic Programming 5 - 3 Speed Command Source b1-01 Reference Source SelectionIn order to run the Drive and motor in REMOTE mode, the Drive must rec

Basic Programming 5 - 4 Run Command Source b1-02 Run Source SelectionIn order to run the Drive and motor in REMOTE mode, the Drive must receive a r

Basic Programming 5 - 5To issue a run command via Modbus serial communication: Set b1-02=2 (Modbus communication) and connect the Modbus RS-485/422 s

Basic Programming 5 - 6When the output frequency has dropped below the DC Injection Start Frequency (b2-01) or the minimum output frequency (E1-09) (

Basic Programming 5 - 72:DC Injection to Stop: When the run command is removed, the Drive will Baseblock (turn off all output transistors) for the

Basic Programming 5 - 8 Accel/Decel Time C1-01 Acceleration Time 1 C1-02 Deceleration Time 1Setting Range: 0.0 to 6000.0Factory Default: 10.0sec

Table of Contents xAppendix E - Peripheral Devices...E-1Branch Circuit Sho

Basic Programming 5 - 9 Carrier Frequency C6-02 Carrier Frequency SelectionParameter C6-02 sets the switching frequency of the Drive’s output trans

Basic Programming 5 - 10Table 5.1 HD Ratings for Various Carrier FrequenciesModel CIMR-F7UContinuous Amps (A) *1Carrier Frequency2.0 kHz 5.0 kHz 8.0

Basic Programming 5 - 11 Preset Reference d1-01 Frequency Reference 1 d1-02 Frequency Reference 2 d1-03 Frequency Reference 3 d1-04 Frequency Re

Basic Programming 5 - 12 Input Voltage Setting E1-01 Input Voltage SettingSetting Range: 155.0V to 255.0V (240V Models)310.0V to 510.0V (480V Model

Basic Programming 5 - 13This parameter is only available in the V/F or V/F with PG control methods (A1-02 = 0 or 1).The Drive operates utilizing a se

Basic Programming 5 - 14Table 5.3 Preset V/F PatternsSpecifications E1-03 V/F Pattern Specifications E1-03 V/F PatternGeneral-purpose50Hz 0High Start

Basic Programming 5 - 15 E1-04 Maximum Output FrequencySetting Range: 40.0 to 400.0HzFactory Default: 60.0Hz E1-05 Maximum Output VoltageSetting

Basic Programming 5 - 16Tables 5.3 to 5.5 list the factory settings of V/F patterns when V/F without PG or V/F with PG control method is selected (A1

Basic Programming 5 - 17Table 5.4 V/F Pattern for Drive Capacity F7U22P2 - 2045 for 200V ClassParameter No.Name Unit Factory SettingE1-03 V/F Pattern

Basic Programming 5 - 18Table 5.5 V/F Pattern for Drive Capacity F7U2055 and higher for 200V ClassParameter No.Name Unit Factory SettingE1-03V/F Patt

Physical Installation 1 - 1Chapter 1Physical InstallationThis chapter describes the requirements for receiving and installing the F7 Drive.F7 Model N

Basic Programming 5 - 19Table 5.6 lists the factory settings of V/F patterns when open loop vector or flux vector control method is selected (A1-02 =

Basic Programming 5 - 20 Motor Setup E2-01 Motor Rated CurrentSetting Range: Model DependentFactory Default: Model DependentThe Motor Rated Current

Basic Programming 5 - 21 Analog Output Gain H4-02 Terminal FM GainSetting Range: 0.0 to 1000.0Factory Default: 100.0% H4-05 Terminal AM GainSett

Basic Programming 5 - 22 Motor Overload Fault L1-01 Motor Overload Fault SelectionThe Drive has an electronic overload protection function (OL1) fo

Basic Programming 5 - 23 Stall Prevention L3-04 Stall Prevention During Deceleration SelectionThe stall prevention during deceleration function adj

Basic Programming 5 - 24If L3-04=2, the intelligent stall prevention function is enabled. The active deceleration time is used as a starting point an

Diagnostics & Troubleshooting 6 - 1Chapter 6Diagnostics & TroubleshootingThis chapter describes diagnostics and troubleshooting for the Drive

Diagnostics & Troubleshooting 6 - 2Fault DetectionWhen the Drive detects a fault, the fault information is displayed on the Digital Operator, the

Diagnostics & Troubleshooting 6 - 3Table 6.1 Fault Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Actio

Diagnostics & Troubleshooting 6 - 4Table 6.1 Fault Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Actio

Physical Installation 1 - 2F7 Model Number, Enclosure, Heat Loss, and Weight Table 1.1 F7 Model Number and Enclosure StyleInput Voltage3-PhaseF7Mod

Diagnostics & Troubleshooting 6 - 5Table 6.1 Fault Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Actio

Diagnostics & Troubleshooting 6 - 6Table 6.1 Fault Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Actio

Diagnostics & Troubleshooting 6 - 7Table 6.1 Fault Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Actio

Diagnostics & Troubleshooting 6 - 8Table 6.1 Fault Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Actio

Diagnostics & Troubleshooting 6 - 9Table 6.1 Fault Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Actio

Diagnostics & Troubleshooting 6 - 10Alarm DetectionAlarms are Drive protection functions that do not operate the fault contact. The Drive will au

Diagnostics & Troubleshooting 6 - 11Table 6.2 Alarm Displays and ProcessingDigitalOperator DisplayDescription Cause Corrective ActionEF0Opt Exter

Diagnostics & Troubleshooting 6 - 12Table 6.2 Alarm Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Action

Diagnostics & Troubleshooting 6 - 13Table 6.2 Alarm Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Action

Diagnostics & Troubleshooting 6 - 14Table 6.2 Alarm Displays and Processing (continued)DigitalOperator DisplayDescription Cause Corrective Action

Physical Installation 1 - 3Confirmations upon Delivery Receiving ChecksCheck the following items as soon as the Drive is received. If there are any

Diagnostics & Troubleshooting 6 - 15Operator Programming Errors (OPE)An Operator Programming Error (OPE) occurs when an inapplicable parameter is

Diagnostics & Troubleshooting 6 - 16Table 6.3 OPE Error Displays (continued)Digital Operator DisplayDescription CauseCorrective ActionOPE08Const

Diagnostics & Troubleshooting 6 - 17Auto-Tuning FaultsAuto-Tuning faults are shown below. When the following faults are detected, the fault is di

Diagnostics & Troubleshooting 6 - 18Table 6.4 Auto-Tuning Fault Displays and Processing (continued)Digital Operator DisplayDescription Probable

Diagnostics & Troubleshooting 6 - 19Digital Operator COPY Function FaultsThese faults can occur during the Digital Operator COPY function. When a

Diagnostics & Troubleshooting 6 - 20TroubleshootingDue to parameter setting errors, faulty wiring, etc., the Drive and motor may not operate as e

Diagnostics & Troubleshooting 6 - 21 If the Motor Does Not Operate ProperlyThe following causes are possible: Ensure the Digital Operator is se

Diagnostics & Troubleshooting 6 - 22 If The Direction of the Motor Rotation is ReversedIf the motor rotates in the wrong direction, the motor ou

Diagnostics & Troubleshooting 6 - 23 If Motor Deceleration is SlowThe following causes are possible: The deceleration time is long even when a

Diagnostics & Troubleshooting 6 - 24 If the Motor OverheatsThe following causes are possible: The load is too large.If the motor load is too la

Physical Installation 1 - 4 Drive Model NumbersThe model number on the nameplate indicates the design specification, voltage, and rating of the Driv

Diagnostics & Troubleshooting 6 - 25 If the Ground Fault Interrupter Operates When the Drive is RunThe Drive’s output is a series of high freque

Diagnostics & Troubleshooting 6 - 26 Oscillation and hunting occur with Flux Vector control.The gain adjustment may be insufficient. Adjust the

Diagnostics & Troubleshooting 6 - 27 If the Motor Rotates Even When Drive Output is StoppedIf the motor rotates even when the Drive is stopped d

Diagnostics & Troubleshooting 6 - 28Main Circuit Test ProcedureBefore attempting any troubleshooting checks, make sure that the three-phase power

Diagnostics & Troubleshooting 6 - 29Table 6.6 Main Circuit Test Procedure (continued)Check ProcedureInput Diodes(D1-D12 or Q1)12. Place the posit

Diagnostics & Troubleshooting 6 - 30Table 6.6 Main Circuit Test Procedure (continued)Check ProcedureOutput Transistors(Q1-Q12)The output transis

Diagnostics & Troubleshooting 6 - 31Drive Date Stamp InformationThis information is used to determine when a Drive was built to see if it is with

Diagnostics & Troubleshooting 6 - 32Notes:

Maintenance 7 - 1Chapter 7MaintenanceThis chapter describes basic maintenance and inspection of the Drive. Please referto these instructions to ensur

Maintenance 7 - 2Periodic InspectionCheck the following items during periodic maintenance.• The motor should not be vibrating or making unusual noise

Physical Installation 1 - 5Component Names Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018The external appearance, component names, and terminal a

Maintenance 7 - 3Preventive MaintenanceIf the Drive is used under the following conditions, it may be necessary to inspect more often:• High ambient

Maintenance 7 - 4Periodic Maintenance of PartsIn order to keep the Drive operating normally over a long period of time, and to prevent down time due

Maintenance 7 - 5Heatsink Cooling Fan Replacement Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018A cooling fan is attached to the bottom of the Dri

Maintenance 7 - 6 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300These Drives have an internal cooling fan assembly and a heatsink cooling fan asse

Maintenance 7 - 7Removing and Mounting the Terminal CardThe terminal card can be removed and mounted without disconnecting the control wiring. Remov

Maintenance 7 - 8Notes:

Parameters A - 1Appendix AParametersThis appendix lists all the parameter numbers and names, along with a descriptionof each. The abbreviated name as

Parameters A - 2Some parameters in the following tables are not available for all Control Methods (A1-02). Use the key below to determine which parame

Parameters A - 3F7 Parameter ListTable A.1 F7 Parameter ListParameter No.Parameter NameDigital Operator DisplayDescriptionSetting RangeFactory Setti

Parameters A - 4A2-10User Parameter 10User Param 10Selects the parameters to be available in the User Access Level (A1-01 = 1). These parameters are n

Physical Installation 1 - 6 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300The external appearance, component names, and terminal arrangement of t

Parameters A - 5 Sequence b1-01Frequency Reference SelectionReference SourceSelects the frequency reference input source.0: Operator - Digital preset

Parameters A - 6 Speed Searchb3-01Speed Search Selection SpdSrch at StartEnables/disables and selects the speed search function at start.0: Speed Esti

Parameters A - 7 PID Control b5-01PID Function SettingPID ModeThis parameter determines the function of the PID control.0: Disabled1: D = Feedback2:

Parameters A - 8Reference Hold (Dwell)b6-01Dwell Reference at StartDwell Ref @StartTemporarily holds the frequency reference. 0.0 to 400.00.0Hz A A A

Parameters A - 9 Accel / Decel C1-01Acceleration Time 1Accel Time 1Sets the time to accelerate from zero to maximum frequency.0.0to6000.010.0secQQ Q

Parameters A - 10Motor-Slip CompensationC3-01Slip Compensation Gain Slip Comp GainThis parameter is used to increase motor speed to account for motor

Parameters A - 11ASR TuningC5-01ASR Proportional Gain 1 ASR P Gain 1Sets the proportional gain of the speed control loop (ASR)1.00 to 300.0020.00 -

Parameters A - 12 Preset Referenced1-01Frequency Reference 1Reference 1Setting units are affected by o1-03.0.00 toE1-04Va lu e0.00Hz Q Q Q Qd1-02Fre

Parameters A - 13 Jump Frequenciesd3-01Jump Frequency 1Jump Freq 1 These parameters allow programming of up to three prohibited frequency reference

Parameters A - 14Field-Weakeningd6-01Magnetic Field Weakening LevelField-Weak LvlSets the Drive output voltage when the multi-function input “field w

Physical Installation 1 - 7Exterior and Mounting DimensionsDIMENSIONS: F7 (NEMA 1)208-240V (F7U20P4-2018) 480V (F7U40P4-4018)

Parameters A - 15E1-04Maximum Output FrequencyMax FrequencyThese parameters are only applicable when V/F Pattern Selection is set to Custom (E1-03 = F

Parameters A - 16 Motor SetupE2-01Motor Rated CurrentMotor Rated FLASet to the motor nameplate full load current in amperes (A). This value is autom

Parameters A - 17V/F Pattern 2E3-01Motor 2 Control Method SelectionControl Method0: V/F control1: V/F control with PG2: Open-loop vector control3: Fl

Parameters A - 18E4-08 <3021>Motor 2 Slip Compensation GainSlpCmp Gain Mtr2This parameter can help to increase speed precision when working on

Parameters A - 19F1-07Integral Function During Accel/Decel SelectionPG Ramp PI/I SelSets integral control during acceleration/deceleration to either e

Parameters A - 20DI-08, 16 SetupF3-01DI-08 / DI-16H2 Input SelectionDI InputSets the function of the DI-08 or the DI-16H2 digital input option board.

Parameters A - 21F5-08DO-08 Channel 8 Output SelectionDO Ch8 SelectSets the digital output function number for channel 8. See the H2 parameter group f

Parameters A - 22Digital Inputs H1-01Multi-Function Digital Input Terminal S3 Function SelectionTerminal S3 SelSelects the function of terminals S3

Parameters A - 23H1-03Multi-Function Digital Input Terminal S5 Function SelectionTerminal S5 Sel15: Fast-Stop N.O. Closed = Drive decelerates usi

Parameters A - 24Digital InputsH1-05Multi-Function Digital Input Terminal S7 Function SelectionTerminal S7 Sel 30:PID integral reset Closed = Set

Physical Installation 1 - 8

Parameters A - 25Digital OutputsH2-01Terminal M1-M2 FunctionSelectionTerm M1-M2 SelSelects the function of terminals M1 to M6.0: During RUN 1 Clos

Parameters A - 26H2-02Terminal M3-M4 FunctionSelectionTerm M3-M4 Sel11: Reset Command Active Closed = When the Drive receives a reset command from

Parameters A - 27 Analog InputsH3-01Term inal A 1 Sig nal Level SelectionTerm A1 Lvl SelSets the signal level of terminal A1.0: 0 to 10Vdc

Parameters A - 28H3-06Terminal A3 Gain SettingTerminal A3 GainSets the output level when 10V is input.0.0 to1000.0100.0% A A A AH3-07Terminal A3 Bi

Parameters A - 29H4-02Terminal FM Gain SettingTerminal FM GainSets terminal FM output level when selected monitor is at 100%.0.0 to 1000.0100.0% Q Q

Parameters A - 30H6-04Pulse Train Input BiasPulse Input BiasSets the output level when the pulse train input is 0Hz as a percentage of maximum outpu

Parameters A - 31L2-08Frequency Reduction Gain at KEB StartKEB FrequencySets the percentage of output frequency reduction at the beginning of deceler

Parameters A - 32 Reference DetectionL4-01Speed Agreement Detection LevelSpd Agree LevelThese parameters configure the multi-function output (H2-)s

Parameters A - 33L6-02Torque Detection Level 1Torq Det 1 LvlSets the Overtorque/Undertorque detection level as a percentage of Drive rated current or

Parameters A - 34L8-07Output Phase Loss ProtectionPh Loss Out SelSelects the detection of output current open-phase.When applied motor capacity is to

iWarnings and CautionsThis Section provides warnings and cautions pertinent to this product, that if not heeded, may result in personal injury, fatali

Physical Installation 1 - 9

Parameters A - 35 High Slip Brakingn3-01High Slip Braking Deceleration Frequency WidthHSB Decel WidthSets how aggressively the Drive decreases the ou

Parameters A - 36Key Selectionso2-01Local/Remote Key Function SelectionLocal/Remote KeyDetermines if the Digital Operator Local/Remote key is

Parameters A - 37COPY Functiono3-01Copy Function Selection Copy Function SelThis parameter controls the copying of parameters to and from the Digital

Parameters A - 38F7 Monitor ListTable A.2 F7 Monitor List Parameter No.Parameter NameDigital Operator DisplayDescription Display UnitsMonitorU1-01Fre

Parameters A - 39U1-12Drive Operation StatusInt Ctl Sts 1Internal Drive status-U1-13Cumulative Operation Time Elapsed TimeTotal operating or power-on

Parameters A - 40U1-38PID SetpointPID SetpointSetpoint of the PID regulator (PID reference + PID bias). 0.01%U1-39Modbus Communication Error CodeTran

Parameters A - 41F7 Fault Trace List Table A.3 F7 Fault Trace ListFault TraceU2-01Current Fault.Current FaultU2-02Previous Fault.Last FaultU2-03Fre

Parameters A - 42Notes:

Capacity Related Parameters B - 1Appendix BCapacity Related ParametersThis appendix lists the parameters affected by the Drive Capacity setting of o2

Capacity Related Parameters B - 2Drive Capacity SelectionParameter o2-04 sets the Drive capacity according to the model number. Parameter o2-04 needs

Physical Installation 1 - 10

Capacity Related Parameters B - 3Parameters Affected by Drive Capacity SettingThe factory setting of the parameters in Table B.2 may change when the

Capacity Related Parameters B - 4* Default and maximum carrier frequency value when C6-01=2 (Normal Duty 2)* Default and maximum carrier frequency va

Capacity Related Parameters B - 5* Default and maximum carrier frequency value when C6-01=2 (Normal Duty 2)* Default and maximum carrier frequency va

Capacity Related Parameters B - 6* Default and maximum carrier frequency value when C6-01=2 (Normal Duty 2)Table B.4 Parameter Defaults 480V (contin

Specifications C - 1Appendix CSpecificationsThis appendix details the standard Drive specifications.Standard Drive Specifications ...

Specifications C - 2Standard Drive SpecificationsThe standard Drive specifications are listed in the following tables. 208-240Vac Table C.1 208-240

Specifications C - 3 480VacTable C.2 480Vac Drive SpecificationsModel Number CIMR-F7U 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 4022R

Specifications C - 4 Common SpecificationsTable C.2 480Vac Drive Specifications (Continued)Model Number CIMR-F7U 4030 4037 4045 40554075 4090 411

Specifications C - 5The following specifications apply to both 200Vac and 400Vac Class Drives.Table C.3 Common F7 Drive SpecificationsModel NumberCI

Specifications C - 6Notes:

Physical Installation 1 - 11Checking and Controlling the Installation SiteInstall the Drive as described below and maintain optimum conditions.  Ins

Communications D - 1Appendix DCommunicationsThis appendix details the specifications, connections, and programming of the Drivefor Modbus communicati

Communications D - 2Using Modbus CommunicationSerial communication can be performed with Program Logic Controllers (PLCs) or similar master devices u

Communications D - 3 Communication Connection TerminalModbus communication uses the following terminals: S+, S-, R+, and R-. The terminating resisto

Communications D - 4 Related ParametersModbus communication can perform the following operations regardless of the settings in b1-01 and b1-02:1. Mo

Communications D - 5 Message FormatIn Modbus communication, the master sends commands to the slave, and the slave responds. The message format is co

Communications D - 6DataConfigure consecutive data by combining the storage register address (test code for a loopback address) and the data the

Communications D - 7Typical CRC-16 Calculation Program in Quick Basiccrcsum# = &HFFFF&crcshift# = &H0&crcconst# = &HA001&CLSP

Communications D - 8Modbus Function Code Details Reading/Holding Register Contents (03H)Read the contents of the storage register only for specified

Communications D - 9 Loopback Test (08H)The loopback test returns the command message directly as the response message without changing the contents

Communications D - 10Modbus Data TablesThe data tables are shown below. The types of data are as follows: Reference data, monitor data, broadcast dat

Physical Installation 1 - 12Installation Orientation and ClearancesInstall the Drive vertically so as not to reduce the cooling efficiency. When inst

Communications D - 11Monitor DataThe following table shows the monitor data. Monitor data can only be read.Table D.5 Monitor DataRegister No. Content

Communications D - 120015HFault content 2Bit 0 External fault 3 (EF3)Bit 1 External fault 4 (EF4)Bit 2 External fault 5 (EF5)Bit 3 External fault 6 (

Communications D - 130019HAlarm content 1Bit 0 Undervoltage (UV)Bit 1 Overvoltage (OV)Bit 2 Heatsink overtemperature (OH)Bit 3 Drive overheat fault (

Communications D - 14Table D.5 Monitor Data (Continued)Register No. Contents0021HFault detailsBit 0 Overcurrent (OC) or Ground fault (GF)Bit 1 Main c

Communications D - 15002CHDrive statusBit 0 Operation: Operating = 1Bit 1 Zero speed: Zero speed = 1Bit 2 Frequency agree: Matched = 1Bit 3 Desired f

Communications D - 16Broadcast DataThe following table shows the broadcast data.Enter CommandWhen writing parameters to the Drive from the master usi

Communications D - 17Error CodesThe following table shows Modbus communication error codes.Slave Not RespondingIn the following cases, the slave will

Communications D - 18Modbus Self-DiagnosisThe Drive has a built-in function for self-diagnosing the operations of the serial communication interface

Peripheral Devices E - 1Appendix EPeripheral DevicesThis appendix describes recommended branch short circuit protection andperipheral devices.Branch

Peripheral Devices E - 2Branch Circuit Short Circuit ProtectionThe following peripheral devices may be required between the AC main circuit power sup

Physical Installation 1 - 13Removing and Attaching the Terminal CoverRemove the terminal cover to connect cables to the control circuit and main circ

Peripheral Devices E - 3Table E.2 Recommended Fuse and Circuit Breaker Ratings per NEC (480Vac Input)Model CIMR-F7UHpInput Amps *1(Continuous Rating)

Peripheral Devices E - 4Table E.3 Semiconductor Fuses for Drive I2t Protection and Branch Circuit Short Circuit Protection (200V Series)Drive Model N

Peripheral Devices E - 5Branch Circuit Overload ProtectionAll models have built-in UL evaluated motor overload protection. Motor overload protection

Peripheral Devices E - 6Peripheral DevicesThe following peripheral devices may be required to be mounted between the AC main circuit power supply and

Spare Parts F - 1Appendix FSpare PartsThis appendix lists the primary spare parts that may be needed to maintain orservice the Drive.F7 Primary Spare

Spare Parts F - 2F7 Primary Spare Parts - 208/230/240VacTable F.1 208-240Vac F7 Primary Spare PartsDrive Model CIMR-F7UHpPower PCB(3PCB)Gate Drive PC

Spare Parts F - 3F7 Primary Spare Parts - 480VacTable F.2 480Vac F7 Primary Spare PartsDrive Model CIMR-F7UHpPower PCB(3PCB)Gate Drive PCB(3PCB)Co

Notes:

Index 1A AC and DC Reactor ...E-6Accel/Decel ...

Index 2Alarm Detection ...6-10Attaching ...

Physical Installation 1 - 14Removing/Attaching the Digital Operator and Front Cover Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018For Models CIMR-

Index 3IInput Voltage Setting...4-13, 5-12E1-01 Input Voltage Setting ...5

Index 4U1-12 Drive Operation Status ...3-8U1-13 Cumulative Operation Time ...3-8U1-14 Software Number ...

Index 5d1-04 Frequency Reference 4 ...5-11d1-17 Jog Reference ...5-11Preve

Index 6REMOTE Reference (REF) Indicator ...3-5REMOTE Sequence (SEQ) Indicator ...3-4Revision Co

Drives Technical Support in USA and CanadaTechnical Support for Inverters and Drives is available by phone as follows:Normal: Monday through Friday du

F7 DriveYASKAWA ELECTRIC AMERICA, INC.Drives Division 16555 W. Ryerson Rd., New Berlin, WI 53151, U.S.A.Phone: (800) YASKAWA (800-927-5292) Fax: (

Physical Installation 1 - 15 Mounting the Digital OperatorAfter attaching the front cover, mount the Digital Operator onto the Drive using the follo

Physical Installation 1 - 16 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300For Models CIMR-F7U2022/4030 and larger, remove the terminal cover and

Electrical Installation 2 - 1Chapter 2Electrical InstallationThis chapter describes wiring terminals, main circuit terminal connections, maincircuit

Electrical Installation 2 - 2Terminal Block ConfigurationThe wiring terminals are shown in Fig 2.1, Fig 2.2 and Fig 2.3.Fig 2.1 Terminal Configurati

ii• To avoid unnecessary fault displays caused by contactors or output switches placed between Drive and motor, auxiliarycontacts must be properly int

Electrical Installation 2 - 3Wiring Main Circuit Terminals Applicable Wire Sizes and Closed-loop ConnectorsSelect the appropriate wires and crimp te

Electrical Installation 2 - 42037R/L1, S/L2, T/L3, , 1 U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/L31M10154.8 to 197.9(17.6 to 22.5)N/A4/0(100)600Vac UL

Electrical Installation 2 - 5Table 2.2 480Vac Wire Sizes and Connector SpecificationsDrive ModelCIMR-F7UTerminal SymbolTerminal ScrewsClamping Tor q

Electrical Installation 2 - 64030R/L1, S/L2, T/L3, , 1, 3, R1/L11, S1/L21, T1/L31M635.2 to 43.99(4.0 to 5.0)N/A3(30)600Vac UL Approved vinyl-sheathe

Electrical Installation 2 - 74132R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L33 M10154.8 to 197.5(17.6 to 22.5)N/A3/0 × 2P(80 × 2P)600Vac UL Approv

Electrical Installation 2 - 8The use of UL listed closed-loop connectors or CSA certified ring connectors sized for the selected wire gauge is recomm

Electrical Installation 2 - 9 Main Circuit Terminal FunctionsMain circuit terminal functions are summarized according to terminal symbols in Table 2

Electrical Installation 2 - 10 Main Circuit Configurations 480VacThe 480Vac main circuit configurations of the Drive are shown in Table 2.6.Table 2.

Electrical Installation 2 - 11Cable Length between Drive and MotorThe F7 should be installed as close as possible to the motor to minimize the length

Electrical Installation 2 - 12 Dynamic Braking Connections GeneralDynamic braking (DB) enables the motor to be brought to a smooth and rapid stop.

iiiIntroductionThis section describes the applicability of the manual.This manual is applicable to F7 Drives defined by model numbers of CIMR-F7UFFFF

Electrical Installation 2 - 13Heat Sink Mount Resistor Installation1. Remove the Drive from its mounting for access to the rear of the heat sink.2. A

Electrical Installation 2 - 14Remote Mount Resistor Unit Installation Using Internal Braking Transistor (for F7U20P4 thru F7U2018 and F7U40P4 thru F7

Electrical Installation 2 - 15Braking Transistor Unit(s) and Remote Mount Resistor Unit(s) Installation (for F7U2022 thru F7U2110 and F7U4022 thru F7

Electrical Installation 2 - 16Fig 2.7 Wiring Single Braking Transistor Unit and Remote Mount Resistor Unit to Drive (F7U2022 thru F7U2110 and F7U402

Electrical Installation 2 - 176. If two or more Braking Transistor Units and Remote Mount Resistor Units are being installed, connect them to the Dri

Electrical Installation 2 - 18Adjustments7. All Drives: Program Parameter L3-04 to “0” or “3” to disable stall prevention during deceleration.8. Heat

Electrical Installation 2 - 19 Terminal ConnectionsConnections to Drive terminals are shown in Fig 2.9.External FaultFault ResetMulti-Step Ref 1Mult

Electrical Installation 2 - 20Control Wiring Control Circuit Terminal FunctionsThe factory default functions of the control circuit terminals for 2-

Electrical Installation 2 - 21Analog Output SignalsFM Output frequency 0 to +10Vdc / 100% frequency-10 to +10Vdc / 100% frequency4 to 20mA / 100% fre

Electrical Installation 2 - 22 DIP Switch S1 and Jumper CN15Fig 2.10 DIP Switch S1 and Jumper CN15 Location Dip Switch S1 DIP Switch S1 is describ

ivDrive Output SpecificationsThe standard Drive specifications are listed in the following tables. 208-240Vac Table i.2 208-240Vac Drive Specificatio

Electrical Installation 2 - 23 Sinking/Sourcing ModeThe multi-function digital input terminal logic can be switched between sinking mode (0Vdc comm

Electrical Installation 2 - 24 Control Circuit Wiring PrecautionsObserve the following precautions when wiring control circuits: 1. Separate control

Electrical Installation 2 - 25 Field Wiring Diagram Use this diagram to document field wiring. It may be helpful to copy this page. Fig 2.13 Field

Electrical Installation 2 - 26Electromagnetic Compatibility (EMC) IntroductionThis section describes the measures necessary to comply with the EMC

Electrical Installation 2 - 27The grounding surfaces must be highly conductive bare metal. Remove any varnish or paint from grounding surfaces. Be su

Electrical Installation 2 - 28 Recommended EMC FiltersTable 2.16 Recommended EMC FiltersDrive ModelCIMR-F7UEMC FilterModel NumberEN 55011Class*Cur

Electrical Installation 2 - 294037FS5972-100-35orFS5972-130-35B100Aor130A9.92 (4.5)or10.36 (4.7)3.54 x 12.83 x 5.9(90 x 326 x 150)or3.54 x 14.375 x 7

Electrical Installation 2 - 30Installing and Wiring Option Boards Option Board Models and SpecificationsUp to three Option Boards can be mounted in

Electrical Installation 2 - 31 InstallationBefore mounting an Option Board, remove power from the Drive and wait for the CHARGE LED to go out. Remov

Electrical Installation 2 - 32 PG (Encoder) Feedback Board Terminal Specifications and Wiring Examples PG-A2The terminal specifications for the PG-

v 480Vac Table i.3 480Vac Drive SpecificationsModel Number CIMR-F7U 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 4022Rated outputcapacity

Electrical Installation 2 - 33Fig 2.18 PG-A2 Open-Collector Input Wiring - Sinking PG+12Vdc power supply0Vdc power supplyOpen collector input (A pha

Electrical Installation 2 - 34 PG-B2The terminal specifications for the PG-B2 are given in Table 2.19. Wiring the PG-B2Wiring examples are provided

Electrical Installation 2 - 35Fig 2.20 PG-B2 Open-Collector Input Wiring - Sinking PGDrivePower supply +12 VPower supply 0 VA-phase pulse open-colle

Electrical Installation 2 - 36 PG-D2The terminal specifications for the PG-D2 are given in Table 2.20.  Wiring the PG-D2 Wiring examples are provid

Electrical Installation 2 - 37 PG-X2The terminal specifications for the PG-X2 are given in Table 2.21. Wiring the PG-X2 Wiring examples are provide

Electrical Installation 2 - 38 PG-W2The terminal specifications for the PG-W2 are given in Table 2.22.Table 2.22 PG-W2 Terminal SpecificationsTermi

Electrical Installation 2 - 39 Wiring the PG-W2 Wiring examples are provided in Fig 2.23 for the PG-W2.Fig 2.23 PG-W2 WiringR/L1S/L2T/L3 MU/T1V/T2W

Electrical Installation 2 - 40 Wiring Terminal Blocks Wire Sizes (Same for All Models)Terminal wire sizes are shown in Table 2.23. Wiring Method a

Electrical Installation 2 - 41 Selecting the Number of PG (Encoder) PulsesThe setting for the number of PG pulses depends on the model of PG Speed C

Electrical Installation 2 - 42 PG-D2/PG-X2/PG-W2The maximum response frequency is 300kHz.Use the following equation to computer the output frequency

viNotes:

Digital Operator 3 - 1Chapter 3Digital OperatorThis chapter describes the displays and functions of the Digital Operator.Digital Operator Display ...

Digital Operator 3 - 2Digital Operator DisplayThe Digital Operator is used for programming, operating, monitoring, and copying the Drive’s parameters

Digital Operator 3 - 3Digital Operator KeysThe names and functions of the Digital Operator Keys are described in Table 3.1.Table 3.1 Digital Operato

Digital Operator 3 - 4Drive Mode IndicatorsThe definition of the Drive mode indicators are shown in Table 3.2. REMOTE Sequence (SEQ) IndicatorThe st

Digital Operator 3 - 5 REMOTE Reference (REF) IndicatorThe status of the “REMOTE” Reference (REF) indicator is shown in Table 3.4. This indicator is

Digital Operator 3 - 6Drive Main MenusThe Drive’s parameters and monitoring functions are organized into groups called menus that make it easier to r

Digital Operator 3 - 7 Main Menu StructureThe menu selection display will appear when the MENU key is pressed from a monitor or setting display. Whi

Digital Operator 3 - 8 Operation Menu (-DRIVE-) This menu is used for setting the frequency reference (Local Mode) or monitoring values such as outp

Digital Operator 3 - 9 U2 Fault Trace ListAfter viewing the “Monitor” parameter list, follow the key operations below (Fig 3.4) to access the “Fault

Digital Operator 3 - 10 U3 Fault History ListAfter viewing the “Fault Trace” parameter list, follow the key operations below (Fig 3.5) to access the

Table of Contents viiTable of ContentsWarnings and Cautions... iInt

Digital Operator 3 - 11Quick Setting Menu (-QUICK-) This menu is used to set/read the most commonly used parameters in the Drive. Follow the key oper

Digital Operator 3 - 12Programming Menu (-ADV-) This menu is used to set/read every parameter in the Drive. Follow the key operations below (Fig 3.7)

Digital Operator 3 - 13 Modified Constants Menu (-VERIFY-) This menu is used to set/read the parameters that have been modified from their original

Digital Operator 3 - 14Use and keys to scroll through the “Auto-Tuning” parameter list. Depending on the Control Method (A1-02) setting, only cer

Digital Operator 3 - 15Example of Changing a ParameterTable 3.14 provides an example of how to change parameter “C1-02” (Deceleration Time 1) from 30

Digital Operator 3 - 16Table 3.14 Changing a Parameter in the Programming Menu (continued)Step NumberDigital Operator DisplayDescription8 Press the

Start-Up 4 - 1Chapter 4Start-UpThis chapter describes the procedures to prepare the Drive for start-up and theprocedures to conduct a Drive start-up.

Start-Up 4 - 2Drive Start-Up PreparationIn order to provide the most reliable Drive available and to avoid any extra costs related to loss or reducti

Start-Up 4 - 3 7. Avoid running input and output wiring in the same conduit. 8. Avoid routing power wiring near equipment sensitive to electrical n

Start-Up 4 - 4 27. Tighten all of the three-phase power and ground connections. Please check that all control and signal terminations are tight. 28

Table of Contents viiiChapter 4 - Start-Up ... 4-1Dri

Start-Up 4 - 5Drive Start-Up Procedures 1. Confirm that all three phases are present and that the input voltage is correct for the Drive being set u

Start-Up 4 - 6 V/F Start-Up 9. Apply input power to the Drive. 10. Set the control method of the Drive to V/F Control by pressing the MENU key twi

Start-Up 4 - 7 V/F w/ PG Start-Up 1-8. See Drive Start-Up Procedures on Page 4-5. 9. Apply input power to the Drive. 10. Set the control method o

Start-Up 4 - 8 18. Check the motor rotation. Press and hold the JOG key to check motor rotation. The RUN light turns on and the STOP light is off. U

Start-Up 4 - 9 Flux Vector Start-Up 1-8. See Drive Start-Up Procedures on Page 4-5. 9. Apply input power to the Drive. 10. Set the control method

Start-Up 4 - 10 Auto-TuningAuto-Tuning the motor is required for optimum performance. Use the following flow chart to determine which one of the thr

Start-Up 4 - 11 3. Confirm that the motor is uncoupled from the load and make sure it is safe to rotate the motor. Press the RUN key to start Auto-T

Start-Up 4 - 12 Quick Setting ParametersThe following Drive parameters located in the Quick Setting menu need to be set according to the application

Start-Up 4 - 13Parameter No.Parameter NameDigital Operator DisplayDescriptionSetting RangeFactory SettingControl MethodV/FV/F w/PGOLV FVE1-01Input Vo

Start-Up 4 - 14Parameter No.Parameter NameDigital Operator DisplayDescriptionSetting RangeFactory SettingControl MethodV/FV/F w/PGOLV FVF1-21<3021